Starlit Power Systems Interview Questions and Answers

The question is asking for the difference between basic method and specification method in production.

• Basic method refers to a general approach or technique used in production without specific details.

• Specification method involves detailed instructions or requirements for a specific task or product.

• Example: Basic method for assembling a product may involve general steps, while specification method would include exact m

Organization method refers to the system or structure used to arrange and manage tasks, resources, and information in a production setting.

• Utilize a clear and efficient system for task delegation and tracking

• Implement visual management tools such as Kanban boards or Gantt charts

• Establish regular communication channels for updates and feedback

• Ensure proper documentation and record-keeping for processes and procedures

• Enc...read more

Safety working method involves implementing procedures and protocols to ensure the well-being of employees.

• Implementing regular safety training for employees

• Enforcing the use of personal protective equipment (PPE)

• Conducting regular safety inspections and audits

• Encouraging employees to report any safety concerns or hazards

• Establishing emergency response plans and procedures

Quality method refers to the approach or system used to ensure products meet standards. Type of work method refers to the specific process or technique used to complete tasks.

• Quality method can include Six Sigma, Total Quality Management, Lean Manufacturing, etc.

• Type of work method can include Agile, Waterfall, Kanban, etc.

• Quality method focuses on ensuring products meet quality standards and customer requirements.

• Type...read more

Problem solving method involves identifying the issue, analyzing possible solutions, implementing the best solution, and evaluating the outcome.

• Identify the problem or issue at hand

• Gather relevant information and data

• Brainstorm possible solutions

• Evaluate each solution based on feasibility and impact

• Implement the best solution

• Monitor and evaluate the outcome for effectiveness

8D is a problem-solving methodology used to identify, correct, and prevent recurring problems in manufacturing and other industries.

• 8D stands for Eight Disciplines, a structured problem-solving process.

• It is used to address quality issues, customer complaints, and other problems in a systematic way.

• Each of the 8 disciplines represents a step in the process, from defining the problem to implementing long-term solutions.

• ...read more

Yes, PPAP documentation is familiar to me.

• PPAP stands for Production Part Approval Process

• It is a standardized process in the automotive industry for ensuring suppliers meet quality standards

• PPAP documentation includes items like control plans, FMEAs, and measurement system analysis

• I have experience creating and reviewing PPAP documentation in previous roles

Experienced Senior Supplier Quality Engineer with a strong background in ensuring supplier compliance and driving continuous improvement.

• Over 8 years of experience in supplier quality management

• Skilled in conducting supplier audits and implementing corrective actions

• Proven track record of improving supplier performance and reducing defects

• Strong knowledge of quality standards and regulations such as ISO 9001 and FDA re

IATF 16949 is a global standard for automotive quality management systems.

• IATF 16949 is a set of requirements for automotive suppliers to ensure quality management systems meet industry standards.

• There are 10 clauses in IATF 16949, covering areas such as quality management system, leadership, planning, support, operation, performance evaluation, and improvement.

• Compliance with IATF 16949 is often a requirement for auto...read more

My best achievement in my career was successfully leading a cross-functional team to implement a new quality management system, resulting in a significant decrease in product defects.

• Led a cross-functional team to implement a new quality management system

• Achieved a significant decrease in product defects

• Received recognition from senior management for the successful implementation

APQP stands for Advanced Product Quality Planning, a structured method for developing and introducing new products and processes.

• APQP is a quality framework used in the automotive industry to ensure that suppliers meet customer requirements.

• It involves five phases: Plan and Define Program, Product Design and Development, Process Design and Development, Product and Process Validation, and Feedback, Assessment, and Corre...read more

There are several types of exhaust systems in a vehicle, including single exhaust, dual exhaust, and high-performance exhaust.

• Single exhaust system: consists of one exhaust pipe and one muffler.

• Dual exhaust system: consists of two separate exhaust pipes and mufflers.

• High-performance exhaust system: designed to improve engine performance and efficiency.

• Other types may include side exhaust, cat-back exhaust, and axle-bac

There are various types of technical tools used by mechanical engineers for designing, analyzing, and manufacturing mechanical systems.

• Hand tools (e.g. wrenches, screwdrivers)

• Power tools (e.g. drills, grinders)

• Measurement tools (e.g. calipers, micrometers)

• Modeling and simulation software (e.g. CAD, FEA)

• Testing equipment (e.g. dynamometers, strain gauges)

Pitch of a micrometer refers to the distance moved by the spindle per revolution of the thimble.

• Pitch is typically engraved on the frame of the micrometer as the distance moved by the spindle for one complete revolution of the thimble.

• It is used to calculate the measurement resolution of the micrometer.

• For example, if the pitch is 0.5mm, then each division on the thimble corresponds to 0.01mm of movement of the spindle

Yes, it is possible to punch a hole with a diameter of 3mm in a sheet with a thickness of 4mm using a press tool.

• The hole diameter should be smaller than the sheet thickness to ensure successful punching.

• Consider the material of the sheet and the type of press tool being used for punching.

• Ensure proper alignment and clearance for the punching process to avoid any issues.

• Example: Using a hydraulic press with a sharp pun...read more

Pitch of a micrometer refers to the distance moved by the spindle per revolution of the thimble.

• Pitch is typically expressed in millimeters or inches per revolution.

• It is used to calculate the measurement resolution of the micrometer.

• For example, a micrometer with a pitch of 0.5mm will move 0.5mm for each full rotation of the thimble.

Yes, a sheet thickness of 4mm can be punched.

• The punching process involves using a tool to create a hole or cut in the material.

• The ability to punch a 4mm thick sheet will depend on the type of punching machine and the material being punched.

• For thicker sheets, a more powerful punching machine may be required.

• Examples of punching machines include turret punch presses and hydraulic punch presses.