Sigma Electric Manufacturing Corporation
50+ Interview Questions and Answers
Q1. How to convert AC to DC & Drawing the Circuit Diagram?
AC can be converted to DC using a rectifier circuit. The circuit diagram includes a transformer, diodes, and a filter capacitor.
AC to DC conversion is achieved using a rectifier circuit.
A rectifier circuit consists of a transformer, diodes, and a filter capacitor.
The transformer steps down the AC voltage to a lower level.
Diodes are used to convert the AC voltage to pulsating DC.
The filter capacitor smoothens the pulsating DC to obtain a steady DC output.
The circuit diagram ca...read more
Q2. What voltage available in Commercial & Domestic? What is their supply voltage and frequency?
Commercial and domestic voltage varies depending on the country and region.
Commercial voltage is typically higher than domestic voltage.
In the United States, commercial voltage is usually 120/208 volts or 277/480 volts.
In residential areas of the United States, domestic voltage is typically 120/240 volts.
In Europe, commercial voltage is often 230/400 volts, while domestic voltage is 230 volts.
Frequency of supply voltage is usually 50 or 60 Hz, depending on the country.
Q3. What is class and object and different between method overriding and method overloading
Class and object are fundamental concepts in object-oriented programming. Method overloading and method overriding are two ways to achieve polymorphism.
A class is a blueprint or template for creating objects that encapsulate data and behavior.
An object is an instance of a class that has its own state and behavior.
Method overloading is when multiple methods in a class have the same name but different parameters.
Method overriding is when a subclass provides its own implementati...read more
Q4. What is the defination of Young Modulus?
Young modulus is a measure of the stiffness of a material and is defined as the ratio of stress to strain.
Young modulus is also known as modulus of elasticity or elastic modulus.
It quantifies the ability of a material to deform under stress.
Young modulus is a material property and varies for different materials.
It is defined as the ratio of stress to strain within the elastic limit.
Young modulus is expressed in units of pressure, such as pascals (Pa) or gigapascals (GPa).
Q5. What is multithreading and its method like wait method
Multithreading is the ability of a CPU to execute multiple threads concurrently. Wait method is used to pause a thread.
Multithreading allows for better utilization of CPU resources
Wait method is used to pause a thread until a certain condition is met
Other methods like notify and notifyAll can be used to wake up waiting threads
Multithreading can improve performance in applications that require parallel processing
Java provides built-in support for multithreading through the Thr...read more
Q6. What is casting?
Casting is a manufacturing process in which a liquid material is poured into a mold and allowed to solidify.
Casting is used to create complex shapes that would be difficult or impossible to make using other methods.
The material used for casting can be metal, plastic, or even concrete.
The mold can be made of various materials such as sand, plaster, or ceramic.
Casting is used in various industries such as automotive, aerospace, and construction.
Examples of cast products include...read more
Q7. What is constructor and how to use and explain it
A constructor is a special method used to initialize objects in a class.
Constructors have the same name as the class they belong to.
They are called automatically when an object is created.
Constructors can take parameters to set initial values.
They can be overloaded to provide multiple ways of initializing objects.
Q8. How much is a Hydraulic pack pressure..?
The hydraulic pack pressure varies depending on the specific system and application.
Hydraulic pack pressure is the force exerted by the hydraulic fluid in a hydraulic system.
It is typically measured in pounds per square inch (psi) or bar.
The pressure can vary based on the load requirements, system design, and component specifications.
Higher pressure is often required for heavy-duty applications, while lower pressure may be sufficient for lighter tasks.
For example, a hydraulic...read more
Q9. Draw the DOL Starter Control & Power circuit?
A DOL starter control and power circuit is used to start and stop a motor directly on full line voltage.
DOL stands for Direct-On-Line.
The control circuit consists of a start button, stop button, and overload relay.
The power circuit includes a contactor, motor, and power supply.
When the start button is pressed, the contactor closes and the motor starts.
The overload relay protects the motor from excessive current.
The stop button opens the contactor and stops the motor.
Q10. Advantage and disadvantages of die casting?
Die casting has advantages like high production rate and dimensional accuracy, but it also has disadvantages like high initial cost and limited material options.
Advantages of die casting:
- High production rate: Die casting allows for fast and efficient production of complex shapes with high precision.
- Dimensional accuracy: The die casting process ensures consistent and precise dimensions, resulting in parts that fit together perfectly.
- Smooth surface finish: Die cast parts ...read more
Q11. What is exception handling and how to use
Exception handling is the process of handling errors and unexpected events in a program.
It involves identifying and anticipating potential errors
It provides a mechanism to handle these errors gracefully
It helps prevent program crashes and improves user experience
Examples include try-catch blocks, throw statements, and finally blocks
Q12. What is oops concepts of java and its type
Java OOPs concepts include inheritance, polymorphism, encapsulation, and abstraction.
Inheritance allows a class to inherit properties and methods from another class.
Polymorphism allows objects to take on multiple forms and behave differently based on the context.
Encapsulation hides the implementation details of a class and only exposes necessary information.
Abstraction focuses on the essential features of an object and hides unnecessary details.
Java also supports interfaces, ...read more
Q13. What is JSP and servlet and explain it
JSP and Servlet are Java technologies used for creating dynamic web pages and handling HTTP requests and responses.
JSP stands for JavaServer Pages and is used for creating dynamic web pages that can interact with server-side data and logic.
Servlet is a Java program that runs on a web server and handles HTTP requests and responses.
JSP and Servlet work together to create dynamic web applications that can generate HTML, process user input, and interact with databases.
JSP pages a...read more
Q14. What is sql sub query and explain it
SQL subquery is a query within another query used to retrieve data from one or more tables.
Subqueries are enclosed in parentheses and placed within the WHERE or HAVING clause of the outer query.
They can be used to filter, sort, or aggregate data based on the results of the subquery.
Subqueries can also be used in the SELECT statement to retrieve a single value or set of values.
Example: SELECT * FROM employees WHERE department_id IN (SELECT department_id FROM departments WHERE ...read more
Q15. What is complex query and how to write
A complex query is a query that involves multiple tables, conditions, and/or functions.
Start by identifying the tables involved in the query
Determine the conditions that need to be met using WHERE clause
Use JOIN to combine tables if necessary
Use aggregate functions like COUNT, SUM, AVG, etc. to perform calculations
Use subqueries to break down complex queries into smaller parts
Test the query and refine as necessary
Q16. What is the least count of vernier calliper ? What is least count of micrometre ? What is calibration ?
Q17. Last count of vernier calipers?
The last count of vernier calipers depends on the specific model and brand.
The last count of vernier calipers can range from 0.01mm to 0.05mm.
Different brands and models have different last counts.
The last count is the smallest measurement that can be read on the vernier scale.
Examples of last counts include 0.02mm, 0.03mm, and 0.05mm.
It is important to know the last count when using a vernier caliper for precise measurements.
Q18. What is sql aggregation function
SQL aggregation functions perform calculations on multiple rows of a single column of a table.
Aggregation functions include COUNT, SUM, AVG, MAX, and MIN.
They are used with the SELECT statement to retrieve data from a table.
Examples: SELECT COUNT(*) FROM customers; SELECT AVG(price) FROM products;
Aggregate functions can also be used with the GROUP BY clause to group data by one or more columns.
Q19. What is join and it's types
Join is a SQL operation that combines rows from two or more tables based on a related column between them.
Join is used to retrieve data from multiple tables in a single query.
Types of join include inner join, left join, right join, and full outer join.
Inner join returns only the matching rows from both tables.
Left join returns all the rows from the left table and matching rows from the right table.
Right join returns all the rows from the right table and matching rows from the...read more
Q20. Explain about some measuring instruments
Measuring instruments are tools used to quantify physical quantities and ensure accurate measurements.
Measuring tape: used to measure length or distance
Thermometer: used to measure temperature
Voltmeter: used to measure voltage
Ammeter: used to measure electric current
Spectrophotometer: used to measure the intensity of light at different wavelengths
pH meter: used to measure the acidity or alkalinity of a solution
Barometer: used to measure atmospheric pressure
Hydrometer: used to...read more
Q21. Least count of vernier and micrometer
The least count of a vernier caliper and a micrometer is the smallest measurement that can be accurately read.
The least count of a vernier caliper is typically 0.02 mm or 0.001 inch.
The least count of a micrometer is typically 0.01 mm or 0.001 inch.
The least count is determined by the number of divisions on the main scale and the vernier scale.
For example, if the main scale has 20 divisions and the vernier scale has 10 divisions, the least count would be 0.02 mm (20 divisions...read more
Q22. What is sql and how to use
SQL is a programming language used to manage and manipulate relational databases.
SQL stands for Structured Query Language
It is used to create, modify, and query databases
Common commands include SELECT, INSERT, UPDATE, and DELETE
Example: SELECT * FROM customers WHERE age > 18;
Q23. Difference between 2 phase and 3 phase ?
2 phase and 3 phase are different types of electrical power distribution systems.
2 phase system has two conductors and produces a single alternating current waveform.
3 phase system has three conductors and produces three alternating current waveforms.
2 phase system is less common and used in older applications.
3 phase system is more efficient and widely used in industrial and commercial settings.
2 phase system requires a neutral wire, while 3 phase system does not.
Examples of...read more
Q24. What are type of GDC and pressure casting machine
There are various types of GDC and pressure casting machines used in engineering.
GDC machines include horizontal, vertical, and rotary types.
Pressure casting machines include low-pressure, high-pressure, and vacuum casting machines.
The type of machine used depends on the specific application and material being cast.
For example, low-pressure casting machines are commonly used for aluminum casting, while high-pressure casting machines are used for zinc and magnesium casting.
Q25. How to measure the voltage.
Voltage can be measured using a voltmeter or multimeter.
Use a voltmeter or multimeter to measure voltage
Connect the voltmeter or multimeter in parallel to the circuit or component being measured
Ensure the voltmeter or multimeter is set to the appropriate voltage range
Read the voltage value displayed on the voltmeter or multimeter
Q26. How to write join queries
Join queries are used to combine data from two or more tables based on a related column.
Use the JOIN keyword followed by the name of the table you want to join.
Specify the columns you want to select from each table.
Use the ON keyword to specify the column(s) that the tables should be joined on.
There are different types of joins: INNER JOIN, LEFT JOIN, RIGHT JOIN, and FULL OUTER JOIN.
Example: SELECT customers.name, orders.order_date FROM customers JOIN orders ON customers.id =...read more
Q27. What is the unit of resistance
The unit of resistance is ohm (Ω).
The unit of resistance is a measure of how much a material opposes the flow of electric current.
It is represented by the symbol Ω (omega).
Resistance is measured using an instrument called an ohmmeter.
Examples of resistance values: 10 Ω, 100 Ω, 1000 Ω.
Q28. Type of casting ?
Casting is a manufacturing process in which a liquid material is poured into a mold and allowed to solidify.
Casting is used to produce complex-shaped parts that are difficult to make by other methods.
There are different types of casting processes such as sand casting, investment casting, die casting, and more.
Sand casting is the most widely used casting process, where a mold is made from sand and molten metal is poured into it.
Investment casting, also known as lost-wax castin...read more
Q29. Types of Transformers?
Types of transformers include power transformers, distribution transformers, autotransformers, instrument transformers, and isolation transformers.
Power transformers are used in high voltage transmission systems to step up or step down voltage levels.
Distribution transformers are used to supply power to residential and commercial areas.
Autotransformers have a single winding and are used for voltage regulation.
Instrument transformers are used to measure current and voltage in ...read more
Q30. What is the unit of current
The unit of current is Ampere (A).
The unit of current is a fundamental unit in the International System of Units (SI).
Current is the flow of electric charge in a circuit.
The symbol for current is 'I' and it is measured using an ammeter.
One ampere is defined as the amount of current that flows through a conductor when a potential difference of one volt is applied across it.
Q31. Mechanical instruments name ? Lathe machine components name ? Explain briefly ferrous & non-ferrous? Vernier caliper least count ?
Questions related to mechanical instruments and components.
Mechanical instruments: Vernier caliper, micrometer, dial gauge, etc.
Lathe machine components: Bed, headstock, tailstock, carriage, etc.
Ferrous metals: Iron, steel, etc. Non-ferrous metals: Copper, aluminum, etc.
Vernier caliper least count: The smallest measurement that can be read on the scale of a vernier caliper.
Q32. Types of Motors?
Types of motors include AC motors, DC motors, stepper motors, and servo motors.
AC motors: Alternating current motors commonly used in household appliances and industrial machinery.
DC motors: Direct current motors used in applications such as electric vehicles and robotics.
Stepper motors: Motors that move in discrete steps and are used in printers, CNC machines, and robotics.
Servo motors: Motors that provide precise control of angular or linear position and are used in robotic...read more
Q33. What is measuring instruments
Measuring instruments are tools used to quantify physical quantities or properties.
Measuring instruments are used to obtain accurate and precise measurements.
They are commonly used in various fields such as physics, engineering, and manufacturing.
Examples of measuring instruments include rulers, thermometers, voltmeters, and spectrometers.
Q34. what are the TPM Pillar
TPM Pillars are the foundational elements of Total Productive Maintenance.
TPM Pillars include: Autonomous Maintenance, Planned Maintenance, Quality Maintenance, Training and Education, Early Equipment Management, and Safety, Health, and Environment.
Autonomous Maintenance involves operators taking responsibility for basic maintenance tasks.
Planned Maintenance involves scheduling and executing maintenance tasks based on equipment needs.
Quality Maintenance involves identifying a...read more
Q35. Instrument name Lathe machine components name Vernier caliper least count
Instrument names include lathe machine and vernier caliper. Components of lathe machine include bed, headstock, tailstock, and carriage. Least count of vernier caliper varies.
Lathe machine components: bed, headstock, tailstock, carriage
Vernier caliper least count varies depending on the instrument
Other instruments commonly used in engineering include micrometer, dial gauge, and height gauge
Q36. What is Process die casting
Process die casting is a metal casting process in which molten metal is forced into a mold cavity under high pressure.
The process involves injecting molten metal into a mold cavity at high pressure
The mold is made of two parts, the fixed half and the ejector half
The molten metal is poured into a shot sleeve and then injected into the mold cavity
The process is used to produce complex shapes with high accuracy and surface finish
Examples of products made using process die castin...read more
Q37. What is calibration
Calibration is the process of adjusting or verifying the accuracy of an instrument or tool.
Calibration ensures that an instrument or tool is accurate and reliable.
It involves comparing the readings of the instrument to a known standard.
Calibration is important in industries such as manufacturing, engineering, and healthcare.
Examples of instruments that require calibration include thermometers, scales, and blood pressure monitors.
Q38. What is cnc
CNC stands for Computer Numerical Control. It is a manufacturing process that uses computerized machines to create precise and complex shapes.
CNC machines are used in various industries such as aerospace, automotive, and medical.
They are programmed using CAD (Computer-Aided Design) software to create 2D or 3D designs.
CNC machines can cut, drill, mill, and shape materials such as metal, wood, and plastic.
They offer high precision and accuracy, reducing the need for manual labo...read more
Q39. What is pokayoke
Pokayoke is a Japanese term for mistake-proofing or error-proofing.
It is a quality control technique used to prevent errors or defects in a product or process.
It involves designing a system or process in such a way that mistakes are impossible to make or immediately detected and corrected.
Examples include using color-coding, checklists, and sensors to prevent errors.
Pokayoke is commonly used in manufacturing and assembly lines to improve efficiency and reduce waste.
Q40. What is the transformer
Q41. What is casting and its type?
Casting is a manufacturing process in which a liquid material is poured into a mold, where it solidifies into the desired shape.
Casting involves pouring molten metal, plastic, or other materials into a mold
Types of casting include sand casting, investment casting, die casting, and centrifugal casting
Sand casting is the most common type, using sand as the mold material
Investment casting uses a wax pattern that is melted away to create the final shape
Die casting involves forcin...read more
Q42. what are PPAP levels
PPAP stands for Production Part Approval Process and has 5 levels of submission.
PPAP is a standardized process used in the automotive industry to ensure that suppliers provide parts that meet the customer's requirements.
There are 5 levels of PPAP submission, with each level requiring more documentation and testing than the previous level.
The levels include: Level 1 - Part Submission Warrant (PSW), Level 2 - PSW with product samples, Level 3 - PSW with product and process docu...read more
Q43. What is SPC study
SPC study stands for Statistical Process Control study which is a method of quality control.
SPC study involves monitoring and controlling a process to ensure it operates within set limits.
It uses statistical tools to analyze data and identify trends or patterns in the process.
The goal is to identify and correct any variations or defects in the process before they result in non-conforming products.
Examples of SPC tools include control charts, histograms, and Pareto charts.
SPC ...read more
Q44. What is MSA study
MSA study stands for Measurement System Analysis study. It is a statistical method used to determine the variation in measurement data.
MSA study is used to evaluate the measurement system and identify sources of variation.
It helps to determine the accuracy, precision, and stability of the measurement system.
MSA study involves collecting data from the measurement system and analyzing it using statistical tools.
The results of the MSA study can be used to improve the measurement...read more
Q45. Transformers definition
Transformers are electrical devices that transfer electrical energy between two or more circuits through electromagnetic induction.
Transformers are used to step up or step down voltage levels in electrical power transmission and distribution systems.
They consist of two or more coils of wire, known as windings, that are wound around a core made of magnetic material.
The primary winding is connected to the input voltage source, while the secondary winding is connected to the loa...read more
Q46. Vernier calliper least count
Vernier calliper least count is the smallest measurement that can be read on the instrument.
It is the difference between the smallest division on the main scale and the smallest division on the vernier scale.
It is usually 0.1 mm or 0.02 mm for metric vernier callipers and 0.001 inch for imperial vernier callipers.
The least count determines the precision of the instrument and affects the accuracy of the measurements taken.
To measure an object, the jaws of the vernier calliper ...read more
Q47. How to implement pm analysis
PM analysis can be implemented by following a structured approach to identify, prioritize and address potential equipment failures.
Identify critical equipment and components
Collect data on equipment performance and maintenance history
Analyze data to identify patterns and potential failure modes
Prioritize actions based on risk and impact
Implement corrective actions and monitor effectiveness
Continuously improve the process
Example: Using predictive maintenance techniques such as...read more
Q48. How to control rejection
Controlling rejection involves identifying root causes, implementing corrective actions, and continuous monitoring.
Conduct regular quality checks to identify rejection trends
Analyze rejection data to determine root causes
Implement corrective actions to address identified issues
Train employees on proper procedures and quality standards
Monitor rejection rates to ensure effectiveness of corrective actions
Q49. QC tools for problem solving
QC tools are used to identify and solve problems in a systematic manner.
Root cause analysis
Fishbone diagram
Pareto chart
Control charts
Statistical process control
Q50. L.C. of vernier caliper
L.C. of vernier caliper refers to the least count of the instrument.
L.C. is the smallest measurement that can be read on the instrument
It is determined by the number of divisions on the vernier scale compared to the main scale
For example, if the main scale has divisions of 1 mm and the vernier scale has 10 divisions that match up with the main scale, the L.C. would be 0.1 mm
Q51. Types of paint
There are various types of paint, including water-based, oil-based, enamel, acrylic, and spray paint.
Water-based paint is easy to clean up and dries quickly.
Oil-based paint is durable and provides a glossy finish.
Enamel paint is commonly used for metal surfaces and provides a hard, glossy finish.
Acrylic paint is versatile and can be used on a variety of surfaces.
Spray paint is convenient for small projects and provides an even coat.
Q52. Vernier caliper list' count
A vernier caliper typically has a list count of 10 divisions on the main scale and 9 divisions on the vernier scale.
Vernier calipers commonly have 10 divisions on the main scale and 9 divisions on the vernier scale.
The main scale represents millimeters while the vernier scale allows for more precise measurements in fractions of a millimeter.
The vernier scale helps to determine the measurement by aligning the lines on the vernier scale with the lines on the main scale.
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