Saral Designs Interview Questions and Answers

The latest version of PPAP is PPAP 4th Edition.

• PPAP stands for Production Part Approval Process.

• The 4th Edition of PPAP was released in 2006.

• It is a standardized process in the automotive industry to ensure that suppliers meet the requirements for production parts.

• PPAP includes documentation such as design records, engineering change documents, and control plans.

• It also involves conducting various tests and measurement...read more

FMEA is a method used during development to identify and mitigate potential failures in a system or process.

• FMEA stands for Failure Mode and Effects Analysis.

• It is a systematic approach to identify and prioritize potential failures in a system or process.

• FMEA helps in understanding the potential causes and effects of failures.

• It is used to assess the severity, occurrence, and detectability of failures.

• By analyzing fail...read more

DVP&R stands for Design Verification Plan and Report. It is a process used to ensure that a product meets its design specifications.

• DVP&R is a structured approach to testing and validating a product's design.

• It involves creating a plan for testing the product, executing the tests, and documenting the results.

• The plan includes details such as the test objectives, test methods, acceptance criteria, and test schedule.

• The ...read more

NDC stands for National Drug Code. It is a unique identifier for drugs in the United States.

• NDC is a 10-digit code that identifies drugs, including prescription and over-the-counter medications.

• The first segment of the NDC represents the labeler code, which identifies the manufacturer or distributor of the drug.

• The second segment represents the product code, which identifies the specific drug formulation and strength.

• T...read more

PPAP file making is done during the production validation stage of NPD work.

• PPAP file making is a part of the production validation process in NPD work

• It involves documenting the production process and ensuring it meets customer requirements

• PPAP file making is typically done after the design and development stages

• It includes documentation such as control plans, process flow diagrams, and inspection records

The ppm in 6 sigma is 3.4 defects per million opportunities (DPMO).

• 6 sigma aims for a defect rate of 3.4 DPMO.

• PPM stands for parts per million.

• DPMO is a measure of process performance.

• The lower the DPMO, the better the process performance.

• Achieving 6 sigma means having a process that produces 99.99966% defect-free output.

Pareto chart is a problem-solving tool used to identify and prioritize the causes of a problem.

• Pareto chart is a bar graph that displays the relative frequency or size of problems in descending order of importance.

• It helps to identify the vital few causes that account for the majority of the problems.

• It is based on the Pareto principle, also known as the 80/20 rule, which states that 80% of the effects come from 20% of...read more

There are two types of smokes: first-hand smoke and second-hand smoke.

• First-hand smoke is the smoke inhaled directly from a cigarette or other tobacco product.

• Second-hand smoke is the smoke exhaled by a smoker or the smoke from the burning end of a cigarette.

• Second-hand smoke is also known as passive smoking and can be harmful to non-smokers.

• There are also different types of tobacco products that produce smoke, such as

Alternator is a device that converts mechanical energy into electrical energy.

• It is used in vehicles to charge the battery and power the electrical system.

• It works by using a magnetic field to generate an alternating current.

• The output voltage is regulated by a voltage regulator.

• It is an essential component of the vehicle's charging system.

• Examples of vehicles that use alternators include cars, trucks, and motorcycles.

Petrol and diesel engines differ in fuel type, combustion process, and efficiency.

• Fuel type: Petrol engines use gasoline while diesel engines use diesel fuel.

• Combustion process: Petrol engines use spark ignition while diesel engines use compression ignition.

• Efficiency: Diesel engines are generally more fuel-efficient than petrol engines.

• Examples: Petrol engine - used in most cars; Diesel engine - used in trucks and hea

The differential is a component in a vehicle that allows the wheels to rotate at different speeds.

• It helps with turning by allowing the outside wheel to rotate faster than the inside wheel.

• It also helps with traction by allowing the wheel with the most grip to receive more power.

• Without a differential, the wheels would be locked together and unable to rotate at different speeds.

• Examples of vehicles that use differentia

Defects in welding section can include porosity, lack of fusion, undercutting, and distortion.

• Porosity: Formation of small cavities or voids in the weld metal due to trapped gas.

• Lack of fusion: Incomplete bonding between the weld metal and base metal.

• Undercutting: Formation of groove-like depressions along the edges of the weld due to excessive heat or incorrect technique.

• Distortion: Deformation or warping of the welde