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Saipem QC Coating Inspector Interview Questions, Process, and Tips

Updated 2 Dec 2023

Saipem QC Coating Inspector Interview Experiences

1 interview found

Interview experience
5
Excellent
Difficulty level
Easy
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Walk-in and was interviewed in Nov 2023. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Properly align and format text in your resume. A recruiter will have to spend more time reading poorly aligned text, leading to high chances of rejection.
View all Resume tips
Round 2 - Technical 

(31 Questions)

  • Q1. Related to blasting and painting all process several questions. 1. How to check the nozzle pressure at the time of blasting and what is the name of equipment?
  • Q2. 2. What is RH relative humidity?
  • Ans. 

    Relative humidity (RH) is the amount of moisture present in the air compared to the maximum amount the air could hold at that temperature.

    • RH is expressed as a percentage and indicates the level of moisture in the air.

    • It is an important factor in various industries, including coating inspection, as it affects the drying and curing process of coatings.

    • High RH can lead to slower drying times and potential issues with adhe...

  • Answered by AI
  • Q3. 3. What is blotter test and how to check?
  • Ans. 

    Blotter test is a method to check the presence of soluble salts on a surface before applying a coating.

    • Blotter test is performed by wetting a filter paper or blotting paper with a specified solvent.

    • The wet paper is pressed against the surface and left for a specific time.

    • After the specified time, the paper is removed and examined for any visible salt deposits.

    • The presence of salt deposits indicates the presence of solu...

  • Answered by AI
  • Q4. 4. What is pot life?
  • Ans. 

    Pot life refers to the amount of time a coating material remains usable after it has been mixed or prepared.

    • Pot life is the working time of a coating material before it becomes too viscous or chemically unstable to apply.

    • It is influenced by factors such as temperature, humidity, and the specific formulation of the coating.

    • Pot life is typically specified by the manufacturer and can range from a few minutes to several ho...

  • Answered by AI
  • Q5. 5. How to check the garnet contamination test?
  • Ans. 

    To check garnet contamination, perform a visual inspection, use a magnet test, and conduct a sieve analysis.

    • Perform a visual inspection to identify any visible contamination on the surface.

    • Use a magnet test to check for magnetic contamination. If the garnet particles are attracted to the magnet, it indicates contamination.

    • Conduct a sieve analysis by passing the garnet through a series of sieves to determine the particl...

  • Answered by AI
  • Q6. 6. What is brush size?
  • Ans. 

    Brush size refers to the width or diameter of the brush used for coating application.

    • Brush size is measured in inches or millimeters.

    • A larger brush size is typically used for larger surface areas, while a smaller brush size is used for more detailed work.

    • For example, a 2-inch brush may be used for painting walls, while a 1/2-inch brush may be used for painting trim or edges.

  • Answered by AI
  • Q7. 7. What is paint?
  • Ans. 

    Paint is a liquid or semi-solid material that is applied to surfaces to provide protection, decoration, or other desired properties.

    • Paint is composed of pigments, binders, solvents, and additives.

    • It is used to protect surfaces from corrosion, weathering, and other damage.

    • Paint can also be used for decorative purposes, adding color and texture to surfaces.

    • Different types of paint include acrylic, oil-based, water-based,...

  • Answered by AI
  • Q8. 8. What is shelf life?
  • Ans. 

    Shelf life refers to the period during which a product can be stored and used without losing its quality or effectiveness.

    • Shelf life is the expiration date or best before date of a product.

    • It is the time frame in which a product remains stable and safe for consumption or use.

    • Factors like storage conditions, packaging, and product composition can affect shelf life.

    • Examples include food products, pharmaceuticals, and coa...

  • Answered by AI
  • Q9. 9. What is corrosion?
  • Ans. 

    Corrosion is the process of deterioration and damage to a material due to chemical reactions with its environment.

    • Corrosion occurs when metals or other materials are exposed to moisture, oxygen, or other corrosive substances.

    • It can result in the formation of rust, tarnish, or other forms of corrosion products.

    • Corrosion weakens the structural integrity of materials and can lead to failure or malfunction of equipment.

    • Pre...

  • Answered by AI
  • Q10. 10. What is pin hole?
  • Ans. 

    A pin hole is a small hole or defect in a coating that penetrates through to the substrate.

    • Pin holes are commonly found in paint or coating applications.

    • They can be caused by air bubbles, contaminants, or improper application techniques.

    • Pin holes can compromise the integrity of the coating, leading to corrosion or other issues.

    • They are typically identified through visual inspection or by using specialized testing metho...

  • Answered by AI
  • Q11. 11. What is orange pill?
  • Q12. 12. What is surface preparation?
  • Ans. 

    Surface preparation is the process of cleaning and treating a surface before applying a coating or paint.

    • Surface preparation involves removing dirt, grease, rust, and other contaminants from the surface.

    • It may also include sanding, grinding, or blasting the surface to create a rough texture for better adhesion of the coating.

    • Surface preparation methods vary depending on the type of substrate and the coating system bein...

  • Answered by AI
  • Q13. 13. What is fbe Coating?
  • Ans. 

    FBE coating stands for Fusion Bonded Epoxy coating, which is a type of protective coating used on metal surfaces.

    • FBE coating is applied to metal surfaces to provide corrosion resistance and improve durability.

    • It is commonly used in industries such as oil and gas, water treatment, and pipeline construction.

    • The coating is created by heating and melting a powdered epoxy resin, which is then applied to the metal surface.

    • On...

  • Answered by AI
  • Q14. 14. What is canusa Coating?
  • Ans. 

    Canusa Coating is a type of protective coating used in various industries.

    • Canusa Coating is a brand of heat-shrinkable sleeves used for corrosion protection on pipelines.

    • It is commonly used in the oil and gas industry to prevent corrosion and extend the lifespan of pipelines.

    • The coating is applied by heating the sleeve, causing it to shrink and adhere tightly to the surface of the pipeline.

    • Canusa Coating provides excel...

  • Answered by AI
  • Q15. 15. How much temperature in the paint storage room?
  • Ans. 

    The temperature in the paint storage room should be controlled within a specific range.

    • The temperature in the paint storage room should be maintained between 10°C and 25°C.

    • Extreme temperatures can affect the quality and performance of the paint.

    • Regular monitoring of the temperature is necessary to ensure compliance with storage requirements.

    • Temperature fluctuations should be minimized to prevent damage to the paint.

    • Exa...

  • Answered by AI
  • Q16. 16. What is holiday test?
  • Ans. 

    Holiday test is a method used to detect discontinuities or defects in a coating by applying an electric current.

    • Holiday test is also known as a spark test or pinhole test.

    • It involves using a low voltage, high amperage electric current to check for any breaches in the coating.

    • The test is performed by moving an electrode or brush along the coated surface, and any defects will cause a spark or arc to form.

    • The size and fre...

  • Answered by AI
  • Q17. 17. What is hot deep galvanization?
  • Ans. 

    Hot deep galvanization is a process of coating iron or steel with a layer of zinc to protect it from corrosion.

    • Hot deep galvanization involves immersing the metal in a bath of molten zinc.

    • The zinc reacts with the iron or steel to form a series of zinc-iron alloy layers.

    • This coating provides excellent corrosion resistance and durability.

    • Hot deep galvanization is commonly used for outdoor structures like fences, guardrai...

  • Answered by AI
  • Q18. 18. What is glass flack coating?
  • Ans. 

    Glass flake coating is a protective coating that contains small glass flakes for enhanced durability and corrosion resistance.

    • Glass flake coating is used to protect surfaces from corrosion, chemical attack, and abrasion.

    • The coating is made by mixing glass flakes with a binder material, such as epoxy or polyester resin.

    • The glass flakes provide a barrier against moisture and chemicals, preventing them from reaching the s...

  • Answered by AI
  • Q19. 19. How much DFT required for glass flack coating?
  • Ans. 

    The required DFT for glass flake coating depends on various factors such as the type of coating, application method, and environmental conditions.

    • The DFT (Dry Film Thickness) for glass flake coating can range from 100 to 300 microns.

    • The specific DFT requirement may be specified by the coating manufacturer or project specifications.

    • Factors like the substrate condition, desired level of corrosion protection, and coating ...

  • Answered by AI
  • Q20. 20. What is SA2.5?
  • Ans. 

    SA2.5 is a surface preparation standard for steel surfaces before coating.

    • SA2.5 is a cleanliness level defined by the International Organization for Standardization (ISO).

    • It involves thorough cleaning of the steel surface to remove all visible oil, grease, dirt, rust, and mill scale.

    • The surface should appear uniformly grey in color after cleaning.

    • SA2.5 is often required before applying protective coatings to ensure pro...

  • Answered by AI
  • Q21. 21. How mill scale is producing?
  • Ans. 

    Mill scale is produced during the hot rolling process of steel.

    • Mill scale is a flaky surface that forms on the surface of steel during hot rolling.

    • It is composed mainly of iron oxides, with a mixture of other elements such as manganese, silicon, and sulfur.

    • Mill scale is formed when the steel is heated and comes into contact with oxygen in the air.

    • The scale is typically black or dark gray in color and has a rough, scaly...

  • Answered by AI
  • Q22. 22. Where we can find volume solid percentage?
  • Ans. 

    Volume solid percentage can be found in various materials and coatings.

    • Volume solid percentage is a measure of the amount of solid material in a coating or material.

    • It is typically expressed as a percentage of the total volume of the coating or material.

    • Volume solid percentage is important in determining the quality and performance of coatings, as it affects properties such as durability and adhesion.

    • It can be determin...

  • Answered by AI
  • Q23. 23. Use of dead man handle?
  • Ans. 

    A dead man handle is a safety feature used in equipment to prevent accidents or injuries.

    • A dead man handle is a lever or switch that must be continuously held or activated by the operator for the equipment to function.

    • If the operator releases the dead man handle, the equipment will automatically stop or shut down.

    • It is commonly used in machinery like power tools, cranes, and elevators to ensure operator safety.

    • For exam...

  • Answered by AI
  • Q24. 24. Classification of Coating?
  • Ans. 

    Coatings can be classified based on their composition, application method, and purpose.

    • Coatings can be classified as organic or inorganic based on their composition.

    • They can also be classified as liquid or powder coatings based on their application method.

    • Coatings can be further classified based on their purpose, such as protective coatings, decorative coatings, or functional coatings.

    • Examples of coating classification...

  • Answered by AI
  • Q25. 25. Use of replica tape?
  • Ans. 

    Replica tape is used to assess the quality of a coating by creating a replica of the surface.

    • Replica tape is a thin, adhesive tape that is pressed onto the coated surface.

    • It is then peeled off and the tape retains a replica of the coating's surface profile.

    • The replica tape is then examined under a microscope or compared to a standard to assess the quality of the coating.

    • It can be used to check for defects such as rough...

  • Answered by AI
  • Q26. 26. What is MEK test?
  • Ans. 

    MEK test is a method used to determine the resistance of coatings to certain solvents.

    • MEK stands for Methyl Ethyl Ketone, which is a common solvent used in coatings.

    • The MEK test involves applying the solvent to the coating and observing any changes or damage.

    • It is used to assess the adhesion and durability of coatings.

    • The test is performed by applying a small amount of MEK to a cloth or cotton swab and rubbing it on th...

  • Answered by AI
  • Q27. 27. Took gauge is used for what?
  • Ans. 

    A took gauge is used to measure the thickness of a coating or paint.

    • Took gauge is a handheld tool with a calibrated scale or dial indicator.

    • It is used to ensure that the coating or paint applied meets the required thickness specifications.

    • The gauge is pressed against the coated surface and the measurement is taken.

    • It helps in quality control by identifying any deviations from the desired coating thickness.

    • Examples of c...

  • Answered by AI
  • Q28. 28. What is blister how to form?
  • Ans. 

    Blister is a coating defect that forms when air or moisture becomes trapped between layers of a coating film.

    • Blistering occurs when there is inadequate surface preparation before applying the coating.

    • It can also happen due to poor adhesion between the coating layers or the substrate.

    • High temperatures or excessive humidity during the curing process can contribute to blister formation.

    • Blistering can be visually identifie...

  • Answered by AI
  • Q29. 29. What does ph value shows?
  • Ans. 

    pH value shows the acidity or alkalinity of a substance.

    • pH value is a measure of the concentration of hydrogen ions in a solution.

    • It is a scale ranging from 0 to 14, where 0-6 indicates acidity, 7 is neutral, and 8-14 indicates alkalinity.

    • Lower pH values indicate higher acidity, while higher pH values indicate higher alkalinity.

    • pH value is important in various industries like water treatment, food processing, and manuf...

  • Answered by AI
  • Q30. 30. Sigma paint can be painted over jotun?
  • Ans. 

    Yes, Sigma paint can be painted over Jotun.

    • Sigma paint is compatible with Jotun paint and can be applied over it.

    • Both paints have similar properties and can be used together without any issues.

    • Ensure proper surface preparation and follow the manufacturer's guidelines for best results.

  • Answered by AI
  • Q31. 31. Define the sagging?
  • Ans. 

    Sagging refers to the downward movement or deformation of a coating film due to gravity.

    • Sagging occurs when the coating material is applied too thickly or when the surface is not properly prepared.

    • It is commonly seen in vertical or overhead surfaces.

    • Sagging can result in an uneven or drippy appearance of the coating.

    • Examples of sagging include paint running down a wall or a thick layer of varnish drooping on a ceiling.

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Please read book all questions




Please read book all questions are very much practical?

Skills evaluated in this interview

Interview questions from similar companies

I was interviewed before Sep 2016.

Interview Questionnaire 

1 Question

  • Q1. Ocampo, basic electronics and C

Interview Preparation Tips

Round: Test
Duration: 1 hour
Total Questions: 50

Skills: Embedded Systems, C Programming
College Name: Sahyadri college of engineering

I applied via PLACEMENT

Interview Preparation Tips

Round: Technical Interview
Experience: Good detailed interview in terms of technical knowledge
Tips: Should be thorough with the projects you have done during the course

General Tips: be confident of what you put in your resume
Technical knowledge regarding projects undertaken during engineering should be sound
Be confident
Skills: Communication, Thinking capability, knowledge applying capability
College Name: V.E.S Institute Of Technology
Motivation: Opportunity to work in a renowned and core technical company
Funny Moments: We consider the interview panelists to be as tough as our viva externals. Interviewers are mostly on your side(contrary to viva professors :P)

Interview Questionnaire 

5 Questions

  • Q1. Pertaining to the mentioned roles and responsibilities in your resume
  • Q2. Planning and work order creation
  • Q3. Piling activities
  • Q4. Introduction
  • Q5. Cross checking of documents

Interview Preparation Tips

Round: Resume Shortlist
Experience: On the criteria that I scored atleast 60% overall and had no gap between job/s.

Interview Questionnaire 

1 Question

  • Q1. What is your role in previous company

I applied via Campus Placement and was interviewed before Jun 2021. There were 3 interview rounds.

Round 1 - Aptitude Test 

Mathematics, English, Reasoning

Round 2 - Technical 

(2 Questions)

  • Q1. They asked Technical questions
  • Q2. What is antenna What is satcom
  • Ans. 

    An antenna is a device that converts electrical signals into electromagnetic waves and vice versa. Satcom is short for satellite communication.

    • Antennas are used for transmitting and receiving signals in various applications such as radio, television, and wireless communication.

    • Satcom refers to the use of satellites for communication purposes, including television broadcasting, internet access, and military communicatio...

  • Answered by AI
Round 3 - Group Discussion 

Clean India
Corruption

Interview Preparation Tips

Interview preparation tips for other job seekers - Be confident and believe in yourself

I applied via Naukri.com and was interviewed in Oct 2020. There were 3 interview rounds.

Interview Questionnaire 

1 Question

  • Q1. The HR round was very pathetic. Sreethala took my HR round.

Interview Preparation Tips

Interview preparation tips for other job seekers - Please don't waste your precious time in giving the interview for Baker Hughes, Powai
Mumbai location. They will take all the interview rounds. The HR will ask you to submit all documents and last moment they will cancel your candidature without giving you any specific reason.

I applied via Naukri.com and was interviewed before May 2020. There was 1 interview round.

Interview Questionnaire 

1 Question

  • Q1. Write the equation for dynamics and wave spectra equations. I do not remember questions as it is 3 years back.

Interview Preparation Tips

Interview preparation tips for other job seekers - This happened in Technip FMC Hyderabad, India. I hold 10 years experience. Interviewers don not know what to get from the candidates. The panel tried to prove within themselves that can ask difficult questions. The even entered to doctorate level questions which is not valid for performing job. Finally, I conclude that they performed some time-pass session.
Interview experience
4
Good
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Company Website and was interviewed in Jan 2024. There were 3 interview rounds.

Round 1 - Group Discussion 

My GD topic was renewable energy.

Round 2 - HR 

(7 Questions)

  • Q1. Tell me about yourself
  • Ans. 

    I am a Senior Engineer with 10+ years of experience in designing and implementing complex systems.

    • 10+ years of experience in engineering

    • Specialize in designing and implementing complex systems

    • Strong problem-solving skills

    • Experience with various programming languages such as Java, Python, and C++

  • Answered by AI
  • Q2. Why do you want to leave your previous company and join GAIL
  • Ans. 

    Seeking new challenges and growth opportunities at GAIL.

    • Desire for new challenges and opportunities for growth

    • Interested in working in a different industry or with different technologies

    • Attracted to GAIL's reputation and projects

    • Seeking a more collaborative and innovative work environment

  • Answered by AI
  • Q3. What do your parents do
  • Ans. 

    My parents are both retired now, but my father used to work as a civil engineer and my mother was a teacher.

    • Father worked as a civil engineer

    • Mother was a teacher

    • Both are retired now

  • Answered by AI
  • Q4. Have you ever visited Delhi earlier
  • Ans. 

    Yes, I have visited Delhi earlier for a business trip.

    • Visited Delhi for a business trip

    • Explored historical sites like Red Fort and Qutub Minar

    • Enjoyed local cuisine like butter chicken and chaat

  • Answered by AI
  • Q5. How did you reach Noida for interview
  • Q6. Where are you staying in Noida for interview process
  • Ans. 

    I am staying at a hotel in Sector 18, Noida for the interview process.

    • Staying at a hotel in Sector 18, Noida

    • Close to the interview location

    • Comfortable accommodation for the duration of the process

  • Answered by AI
  • Q7. Related family background
Round 3 - Technical 

(7 Questions)

  • Q1. Detailed technical questions about bearing, pump, furnace tubes (1st and 2nd pass)MOC, TLE MOC, heat exchanger tube MOC, TEMA codes and classification etc.
  • Q2. Decoking process of cracking furnace, Naphtha circuit of furnace with sketches,
  • Ans. 

    Decoking process involves removing coke deposits from cracking furnace and naphtha circuit to maintain efficiency.

    • Decoking process involves burning off coke deposits using controlled combustion.

    • Mechanical decoking involves using high-pressure water jets to remove coke deposits.

    • Chemical decoking involves using solvents or acids to dissolve coke deposits.

    • Regular decoking is essential to prevent blockages and maintain fur

  • Answered by AI
  • Q3. Detailed refrigeration cycles
  • Ans. 

    Refrigeration cycles are thermodynamic processes used in refrigerators and air conditioners to transfer heat from a low temperature reservoir to a high temperature reservoir.

    • Refrigeration cycles typically involve four main components: compressor, condenser, expansion valve, and evaporator.

    • The refrigerant undergoes a cycle of compression, condensation, expansion, and evaporation to absorb heat from the space being coole...

  • Answered by AI
  • Q4. Safety related questions which I couldn't answer well
  • Q5. Safety procedures before starting of hot job
  • Ans. 

    Safety procedures before starting a hot job include obtaining a hot work permit, conducting a hazard assessment, ensuring proper ventilation, and having fire extinguishing equipment nearby.

    • Obtain a hot work permit before starting any hot job

    • Conduct a hazard assessment to identify potential risks

    • Ensure proper ventilation in the work area to prevent buildup of flammable gases

    • Have fire extinguishing equipment nearby and r

  • Answered by AI
  • Q6. Furnace tubes Welding related questions
  • Q7. Scaffolding and insulation related general questions (easy)

Interview Preparation Tips

Interview preparation tips for other job seekers - Be prepared for GD and just keep enough technical knowledge on your field of experience. Be relaxed and give interview with happy face..don't be depressed if you couldn't answer any question during interview. If you don't know anything just say "I don't know" ...keep the things simple and give honest answer always.

I applied via Company Website and was interviewed before Sep 2021. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all Resume tips
Round 2 - Technical 

(2 Questions)

  • Q1. How will you identify if a pump is cavitating while working on a DCS panel?
  • Ans. 

    To identify if a pump is cavitating while working on a DCS panel, you can look for certain indicators.

    • Monitor the pump's suction pressure. If it is fluctuating or dropping below the specified range, it may indicate cavitation.

    • Check the pump's discharge pressure. If it is higher than normal, it could be a sign of cavitation.

    • Listen for unusual noises such as a rattling or grinding sound coming from the pump.

    • Inspect the p...

  • Answered by AI
  • Q2. How would you prepare a hydrocarbon vessel for vessel entry?
  • Ans. 

    To prepare a hydrocarbon vessel for vessel entry, follow these steps:

    • Ensure the vessel is properly isolated from the process and all sources of energy

    • Ventilate the vessel to remove any flammable or toxic gases

    • Perform a thorough inspection of the vessel for any signs of leaks or damage

    • Implement proper lockout/tagout procedures to prevent accidental activation of equipment

    • Provide appropriate personal protective equipment...

  • Answered by AI

Interview Preparation Tips

Topics to prepare for GAIL Senior Engineer interview:
  • Chemical Engineering
  • DCS Operations
Interview preparation tips for other job seekers - Try to answer the questions asked in simple words. The interviewer generally wants to judge an interviewee based on his understanding of the subject. When an applicant is appearing for an interview, he should share his experience and try to quote examples from his experience.
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Saipem Interview FAQs

How many rounds are there in Saipem QC Coating Inspector interview?
Saipem interview process usually has 2 rounds. The most common rounds in the Saipem interview process are Resume Shortlist and Technical.
What are the top questions asked in Saipem QC Coating Inspector interview?

Some of the top questions asked at the Saipem QC Coating Inspector interview -

  1. 15. How much temperature in the paint storage ro...read more
  2. 3. What is blotter test and how to che...read more
  3. 5. How to check the garnet contamination te...read more

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