Rushil Decor Production Graduate Engineer Trainee Interview Questions and Answers

Q1. About heat treatment process
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Q2. About casting process
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Q3. Mechanical metallurgy
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General aptitude test which is elimination round

Q1. What is your project about
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Q2. What is a transformer
Ans. 
A transformer is an electrical device that transfers electrical energy between two or more circuits through electromagnetic induction.
• Transformers are commonly used in power distribution systems to step up or step down voltage levels.

• They consist of two or more coils of wire, known as windings, that are wound around a core made of magnetic material.

• The primary winding is connected to the input voltage source, while the...read more
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Q1. General and frequently asked questions
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Q1. Technical manufacturing process
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Q1. How to increase productivity Smoothly operation
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Increasing productivity and smooth operation can be achieved through proper planning, efficient processes, and continuous improvement.
• Identify bottlenecks and inefficiencies in the production process

• Implement lean manufacturing principles to eliminate waste and streamline processes

• Invest in automation and technology to improve efficiency

• Provide training and development opportunities for employees to enhance their skill...read more
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Q2. Plant operation smoothly
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Plant operation can be made smooth by implementing efficient processes and regular maintenance.
• Regular maintenance of equipment and machinery

• Efficient scheduling of production runs

• Effective communication between departments

• Continuous improvement initiatives

• Proper training of employees

• Use of automation and technology

• Monitoring and analysis of production data

• Implementation of safety protocols

• Effective inventory managemen
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Q1. Which type of pc firing
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PC firing refers to the type of firing system used in a power plant's boiler to ignite the fuel.
• PC firing stands for Pulverized Coal firing, where coal is ground into fine powder before being injected into the boiler combustion chamber

• It is a common method used in coal-fired power plants to efficiently burn coal and generate steam for electricity production

• Other types of firing systems include fluidized bed combustion
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Q2. Witch type of cooler house
Ans. 
The type of cooler house depends on the specific requirements of the production process, such as air flow, temperature control, and size.
• Cooling towers for large-scale industrial production

• Air conditioning units for smaller production facilities

• Evaporative coolers for energy-efficient cooling solutions

• Refrigeration units for temperature-sensitive production processes
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Q1. Witch stage of preheater
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The preheater stage in cement production is the calciner stage.
• The preheater typically consists of several stages including the cyclones and the calciner.

• The calciner stage is where the raw materials are heated to high temperatures before entering the rotary kiln.

• The calciner stage helps to reduce the energy consumption in the rotary kiln by preheating the raw materials.

• An example of a preheater configuration is a 4-st
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Q2. How much capacity
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Capacity planning is crucial for ensuring optimal production output and resource utilization.
• Capacity planning involves assessing current production capacity and forecasting future needs.

• Factors to consider include equipment capabilities, workforce availability, and production demand.

• Examples of capacity planning tools include production scheduling software and simulation models.
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Diplom cement technology, cement is a most useful resource.

Q1. 1. Cement manufacturing process .
Ans. Crossing, screening, stacking,reclaiming,grounding,free heating,burning,cooling,grainding,add materials prosentes.
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Q2. 2. Cement Row materials
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Q3. Raw mill vrm boll mill
Ans. Grinding unit vrm speed and rpm , boll mill speed
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Vrm rpm speed 20-25 and boll mill rpm speed 25-27

Logical, Mathematics and Technical

Abstract Topic- General Discussion

Q1. General Discussion with HR
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Q2. Location, Marketing they have ask about only this.
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Q1. Technical Questions about civil engineering, management skills about project management, cost analysis, risk analysis, time management,
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