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To increase production with required quality system, we need to focus on process optimization, employee training, and continuous improvement.
Identify bottlenecks in the production process and optimize them
Train employees on quality standards and best practices
Implement a continuous improvement program to identify and address issues
Use data analysis to monitor production and identify areas for improvement
Invest in techn...
Hr management and technique
How to manage manpower issue
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I applied via Referral
I applied via Naukri.com and was interviewed before Apr 2021. There were 2 interview rounds.
I applied via Naukri.com and was interviewed in Aug 2022. There were 7 interview rounds.
5S is a workplace organization method and TPM is a maintenance strategy to maximize equipment effectiveness.
5S focuses on organizing the workplace to improve efficiency and reduce waste
TPM aims to prevent equipment breakdowns and improve overall equipment effectiveness
Both are commonly used in manufacturing and production environments
Kaizen is a Japanese term for continuous improvement while suggestion refers to proposing ideas for improvement.
Kaizen involves small, incremental changes to improve processes and increase efficiency.
Suggestion is the act of proposing ideas for improvement in a company or organization.
Both kaizen and suggestion are important for promoting a culture of continuous improvement in the workplace.
Examples of kaizen include i...
TPM stands for Total Productive Maintenance and JH steps refer to Job Hazard Analysis steps.
TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.
JH steps are a systematic process to identify and mitigate potential hazards in a job or task.
TPM involves proactive maintenance, autonomous maintenance, and focused improvement.
JH steps include identifying hazards, assessing ...
OEE stands for Overall Equipment Effectiveness and is a metric used to measure manufacturing productivity.
OEE takes into account three factors: availability, performance, and quality.
It is calculated by multiplying these three factors together.
OEE can help identify areas for improvement in the manufacturing process.
For example, if a machine has low availability, it may need to be serviced more frequently.
Similarly, if ...
CAPA stands for Corrective and Preventive Action, while Poka Yoke is a Japanese term for mistake-proofing.
CAPA is a process used to identify, investigate, and resolve quality issues in a product or process.
Poka Yoke is a technique used to prevent errors from occurring in a process by designing the process in a way that makes it impossible to make a mistake.
Examples of Poka Yoke include using color coding or shapes to d...
Torque value is the measure of the twisting force applied to an object.
Torque is measured in units of force multiplied by distance, such as newton-meters or pound-feet.
It is important to use the correct torque value when tightening bolts to ensure proper function and safety.
Torque values can vary depending on the material and size of the object being tightened.
Examples of torque values include 80 Nm for a car's wheel l...
Assembly processes refer to the methods used to put together individual components to create a finished product.
Assembly processes involve joining, fastening, and bonding components together
Common assembly processes include welding, soldering, and adhesive bonding
Assembly processes can be automated or done manually
The choice of assembly process depends on factors such as the materials being used and the desired strengt
WSQC, SWC, and WES are all acronyms related to different types of quality control processes.
WSQC stands for Weekly Safety and Quality Control. It is a process used in manufacturing to ensure that products meet safety and quality standards.
SWC stands for Source Water Control. It is a process used in water treatment to ensure that the water being treated meets certain quality standards.
WES stands for Work Environment Sur...
KPI stands for Key Performance Indicator. It is a measurable value that demonstrates how effectively a company is achieving its key business objectives.
KPIs are used to track progress towards specific goals and objectives
They help organizations to focus on what is important and make informed decisions
KPIs can be financial or non-financial, qualitative or quantitative
Examples of KPIs include revenue growth, customer sat
The 7 QC tools are a set of basic quality control tools used to identify and solve quality problems.
Check sheets
Control charts
Histograms
Pareto charts
Scatter diagrams
Stratification
Cause-and-effect diagrams
Line processing refers to the series of steps involved in manufacturing a product on a production line.
It involves a sequence of operations that transform raw materials into finished products
Each step in the process is carefully designed to optimize efficiency and quality
Examples include assembly lines in car manufacturing, food processing lines, and packaging lines in pharmaceuticals
Automation and robotics are increas
I applied via Company Website and was interviewed in Jun 2022. There were 2 interview rounds.
Gear refers to the equipment or machinery used in production processes.
Gear is essential for carrying out various production tasks efficiently.
It includes tools, machines, and other equipment used in manufacturing or assembly processes.
Examples of gear in production can be conveyor belts, robotic arms, welding machines, etc.
Working in gear requires understanding of gear types, proper lubrication, and maintenance.
Identify the type of gear and its application
Ensure proper lubrication to prevent wear and tear
Regularly inspect and maintain gears for optimal performance
Understand gear ratios and how they affect speed and torque
Follow safety protocols when working with gears
Examples: automotive transmission gears, industrial machinery gears
I applied via Naukri.com and was interviewed before Jun 2023. There were 2 interview rounds.
5S is a methodology for organizing a workplace, especially a shared workplace, to improve efficiency and effectiveness.
Sort: Separate needed tools, materials, and instructions from unneeded items.
Set in order: Arrange items so they are easy to use and label them to prevent mistakes.
Shine: Clean the workspace regularly to maintain standards and identify defects.
Standardize: Establish procedures and schedules to maintain...
I applied via Naukri.com and was interviewed before Nov 2021. There were 5 interview rounds.
Lean manufacturing is a systematic approach to identifying and eliminating waste in the production process.
Focuses on continuous improvement and waste reduction
Involves all employees in the process
Uses tools such as value stream mapping and 5S
Examples include Toyota Production System and Kaizen
Line balancing is the process of optimizing workloads across a production line to improve efficiency and reduce waste.
It involves analyzing the tasks required to complete a product and assigning them to workstations in a way that minimizes idle time and maximizes throughput.
Line balancing can help reduce bottlenecks and improve overall productivity.
It is commonly used in manufacturing and assembly line operations.
Examp...
I would analyze the situation and identify the root cause of the problem before taking any action.
Conduct a thorough analysis of the situation to identify the root cause of the problem
Communicate with the team to understand their perspective and challenges
Develop a plan of action to address the root cause and improve productivity
Implement the plan and monitor progress to ensure success
Provide regular updates to managem
Junior Engineer
4
salaries
| ₹2.4 L/yr - ₹2.4 L/yr |
Production Manager
3
salaries
| ₹6 L/yr - ₹9 L/yr |
Jayanita Exports
Sleepwell
Damro Furniture
Herman Miller