PP Rolling Mills Manager PPC Interview Questions and Answers

Q1. How much mam in inches
Ans. 
The question is unclear and does not make sense.
• The question seems to be incomplete or a typo.

• It is unclear what 'mam' refers to in this context.

• It is unclear how 'inches' relates to the unknown 'mam'.
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Q1. Welding defect and remedy
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Q1. What is the source name of the laser cutting machine ?
Ans. 
The source name of the laser cutting machine is typically the manufacturer's name or a specific model name.
• The source name could be the manufacturer's name, such as Trumpf or Amada.

• It could also be a specific model name, like Trumpf TruLaser Series or Amada LC3015.
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Q1. Experience Okay with job description
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Some general knowledge questions

Q1. Mechanical related and lathe machine and CNC machine related questions
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Q2. Which material is used for cutting tool?
Ans. 
Cutting tools are made of various materials depending on the application.
• High-speed steel (HSS) is commonly used for general-purpose cutting tools.

• Carbide is used for cutting hard materials like steel and titanium.

• Ceramics are used for high-speed cutting of cast iron and other hard materials.

• Diamond is used for cutting non-ferrous materials like glass and ceramics.

• Cobalt steel is used for cutting stainless steel and ot
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Q3. 1mm how much microns?
Ans. 
1mm is equal to 1000 microns.
• 1mm = 1000 microns

• Micron is a unit of measurement for length equal to one millionth of a meter

• Microns are commonly used in manufacturing and engineering applications
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Q4. Vernier calipers and micro meters related questions?
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Q1. Why to attend this job?
Ans. 
To attend this job is an opportunity to apply my skills and knowledge in production engineering and contribute to the success of the company.
• Opportunity to utilize my technical skills and expertise in production engineering

• Chance to contribute to the success and growth of the company

• Ability to work on challenging projects and solve complex problems

• Opportunity for professional development and career advancement

• Collabora...read more
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Q2. Family background and why are you don't going higher education
Ans. 
I come from a supportive family background and chose not to pursue higher education for practical reasons.
• My family has always been supportive of my decisions and encouraged me to pursue my interests.

• I decided not to go for higher education because I wanted to gain practical experience in the field of production engineering.

• I believed that hands-on experience and learning on the job would be more valuable for my career...read more
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Q1. Major NDT Updated technology in fab structures
Ans. 
Digital Radiography and Ultrasonic Testing are major NDT updated technologies in fab structures.
• Digital Radiography uses digital sensors to capture images of internal structures of materials and components.

• Ultrasonic Testing uses high-frequency sound waves to detect internal flaws and defects in materials.

• Both technologies provide faster and more accurate results compared to traditional NDT methods.

• They also offer the ...read more
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Q2. Stress and Strain point analysis
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Q1. What Is oee calculation
Ans. 
OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.
• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality percentages

• OEE helps identify areas for improvement in manufacturing processes

• Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%

• OEE is...read more
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Q2. What is poka yoka and capa
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Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.
• Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.

• Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.

• For example, a poka ...read more
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Q3. What is difference production and productivity
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Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.
• Production refers to the creation of goods or services, while productivity measures the efficiency of that production.

• Production is a process, while productivity is a measure.

• Production can be increased by adding more resources, while productivity can be increased by improving pr...read more
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Q4. What is tpm and jh and jh 7 steps
Ans. 
TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.
• TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.

• JH is a safety analysis technique used to identify potential hazards in a job or task.

• JH 7 steps involve breaking down a job into steps, identifying potential hazards, deter...read more
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Q5. What is check sheet and wsqc,swc,wes
Ans. 
Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.
• Check sheet is a simple data collection tool used to track defects or issues in a process

• WSQC, SWC, and WES are not commonly used acronyms in production engineering

• However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement
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Q6. What is 7Qc tools check sheet and parato digram
Ans. 
7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.
• 7QC tools check sheet is used to identify and solve problems in production processes

• It helps in collecting and analyzing data related to the process

• Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance

• It helps in identifying ...read more
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Q7. What is rejection handling and red bin analysis
Ans. 
Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.
• Rejection handling involves identifying and segregating rejected products

• Red bin analysis involves analyzing rejected products to determine the root cause of rejection

• The data collected during red bin analysis can be used to improve production...read more
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Q8. What do you man power handling
Ans. 
Manpower handling refers to managing and organizing the workforce in a production environment.
• It involves recruiting, training, and scheduling employees

• Ensuring safety and compliance with regulations

• Motivating and supervising workers

• Optimizing productivity and efficiency

• Dealing with conflicts and resolving issues

• Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a f
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Q9. What is kaizen and capa
Ans. 
Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.
• Kaizen involves making small, incremental improvements to processes and systems over time.

• CAPA is a process used to identify and address the root cause of a problem or nonconformity.

• Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.

• Examples of kaiz...read more
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Q10. What is efficiency in your line
Ans. 
Efficiency in production engineering refers to the ratio of output to input.
• Efficiency is a measure of how well resources are utilized in the production process.

• It is calculated as the ratio of output to input.

• Higher efficiency means more output is produced with the same amount of input.

• Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.

• For example, reducing the time it takes ...read more
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Q11. What is 4m changing formats
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4m changing formats refers to the process of changing the format of a production line from one product to another.
• It involves reconfiguring the machinery and equipment to accommodate the new product

• It may require changing the packaging, labeling, and other materials used in the production process

• It is a common practice in manufacturing to increase efficiency and flexibility

• Example: Changing a production line from makin
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Q12. What is kpi instruction
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KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.
• KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.

• It outlines the specific metrics that should be tracked and how they should be calculated.

• KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.

• Examples of KPI i...read more
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Q13. What is iso - ts audit
Ans. 
ISO-TS audit is a quality management system audit for automotive industry.
• ISO-TS audit is a quality management system audit for automotive industry

• It is based on ISO 9001 standard and specific requirements for automotive industry

• It focuses on ensuring product quality, safety, and customer satisfaction

• It involves auditing the entire production process from design to delivery

• Examples of ISO-TS audit include audits of car
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Q14. What is line and machining processing
Ans. 
Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.
• Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.

• Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.

• Both methods are used to increase efficiency and accuracy in manufacturing processes.

• Examples of...read more
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Q1. Asking about experience our working of 2 year in company and
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