Polycab Wires Manufacturing Engineer Interview Questions and Answers

A Cpk value less than 1 indicates that the manufacturing process is not capable of producing products within specifications consistently.

• A Cpk value less than 1 indicates that the process is not capable of meeting customer requirements consistently.

• It suggests that the process is not stable and may result in a high number of defects or variations.

• Improvements in the manufacturing process are needed to increase the Cpk ...read more

Effective operational management in manufacturing is crucial to minimize losses and maximize efficiency.

• Efficient production planning and scheduling to avoid downtime and maximize utilization of resources.

• Implementing quality control measures to reduce defects and rework.

• Effective inventory management to prevent overstocking or stockouts.

• Regular maintenance of equipment to prevent breakdowns and production delays.

• Train...read more

Our current manufacturing process involves assembly line production with a focus on efficiency and quality control.

• Our organisation follows a lean manufacturing process to minimize waste and maximize efficiency.

• We have recently merged the packaging and labeling process into one step to streamline production.

• Quality control checks are conducted at multiple stages to ensure product consistency and safety.

• Regular audits a...read more

I handle 3 manufacturing lines and 5 production processes.

• I handle 3 manufacturing lines

• I oversee 5 production processes

• Examples: Line 1 - Injection Molding, Line 2 - Assembly, Line 3 - Packaging

Yes, I have experience handling entire shifts and plants independently. I would create a comprehensive training program for the 500 MP focusing on good manufacturing practices.

• Develop a training curriculum covering key manufacturing processes and best practices

• Conduct hands-on training sessions to demonstrate proper techniques

• Implement regular assessments to track progress and address any gaps in knowledge

• Provide resou...read more

Our current organisation manufactures electronic components with specific specifications.

• 1. Receive raw materials from suppliers such as circuit boards, resistors, and capacitors.

• 2. Assemble components according to product specifications using automated machinery.

• 3. Conduct quality control checks at various stages of production to ensure accuracy and functionality.

• 4. Package finished products and prepare for shipment t...read more

Yes, I have used Unigraphics CAD and CAM in my past organization. The last version I used was Unigraphics NX 12.

• Yes, I have experience using Unigraphics CAD and CAM in my previous role

• The last version I worked with was Unigraphics NX 12

• I have utilized Unigraphics for designing and manufacturing processes

Yes, I have knowledge of document formulation and handling by QAE.

• Document formulation involves creating, editing, and organizing documents related to manufacturing processes.

• QAE (Quality Assurance Engineer) handles documents by ensuring they meet quality standards, are accurate, and are up to date.

• QAE may also be responsible for reviewing and approving documents before they are used in manufacturing.

• Examples of docume...read more

Yes, I have experience in making MSDS and HIRA. Various types of losses observed in manufacturing process include material losses, time losses, and quality losses.

• MSDS stands for Material Safety Data Sheet and HIRA stands for Hazard Identification and Risk Assessment.

• Types of losses in manufacturing process include material losses (e.g. scrap, rework), time losses (e.g. downtime, waiting), and quality losses (e.g. defe