Medha Servo Drives R&D Engineer Interview Questions, Process, and Tips

Q1. Introducing yourself
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Q2. Why you need this job
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Basic Mechanical Engineering

Q1. CAD Knowledge basic
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Q2. Basic Measurement’s
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Q1. Plastic defects?
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Q2. What is molding?
Ans. 
Molding is a manufacturing process where a liquid or pliable material is poured into a mold to create a specific shape.
• Molding involves heating a material until it becomes pliable, then shaping it using a mold.

• Common types of molding include injection molding, blow molding, and compression molding.

• Examples of molded products include plastic bottles, car parts, and toys.
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Q3. Plastic prevention?
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Q4. How to devloped plastic parts? what method are used?
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Plastic parts are developed using methods like injection molding, blow molding, and thermoforming.
• Injection molding is a common method where molten plastic is injected into a mold.

• Blow molding is used for hollow parts like bottles, where plastic is blown into a mold.

• Thermoforming involves heating a plastic sheet and shaping it over a mold.

• Other methods include rotational molding, extrusion, and compression molding.
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Q5. What is shrinkage in plastic?
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Shrinkage in plastic refers to the reduction in size of a plastic part after it has been molded.
• Shrinkage occurs as the plastic cools and solidifies after being injected into a mold.

• It is important to account for shrinkage when designing molds and parts to ensure proper dimensions.

• Factors affecting shrinkage include material type, mold temperature, cooling rate, and part geometry.

• Common methods to compensate for shrink...read more
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Q1. What is work of npd in industry?
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NPD in industry refers to New Product Development, which involves the process of designing, creating, and bringing new products to market.
• NPD involves identifying market opportunities and customer needs

• It includes concept development, design, prototyping, testing, and commercialization

• NPD teams often collaborate with various departments such as marketing, engineering, and manufacturing

• Successful NPD can lead to increas...read more
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Q2. How to calculate costing of complete products?
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Costing of complete products can be calculated by considering materials, labor, overhead, and profit margin.
• Calculate the cost of materials required for the product

• Estimate the labor costs involved in manufacturing the product

• Factor in overhead costs such as utilities, rent, and equipment depreciation

• Add a profit margin to cover additional expenses and generate profit

• Consider any additional costs such as shipping, pack...read more
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Q3. What is gate & runner in molding? &
Ans. 
Gate & runner in molding are channels through which molten material is injected into the mold cavity.
• Gate is the opening through which molten material enters the mold cavity

• Runner is the channel that connects the gate to the sprue or main injection point

• Proper design of gates and runners is crucial for ensuring even distribution of material and preventing defects

• Examples: Submarine gate, edge gate, hot runner system
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Q4. What is the purpose of gate & runner in molding?
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The purpose of gate & runner in molding is to control the flow of molten material into the mold cavity.
• Gate controls the flow of molten material into the mold cavity

• Runner distributes the molten material throughout the mold

• They help in achieving proper filling of the mold and reducing defects like air pockets or incomplete filling

• Different types of gates and runners are used based on the molding process and material be
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Q5. Cad test: NX Software version 12
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Q1. Tell about the work function of LA
Ans. LA has the metal oxide varistor discs inside it.At the standard system voltage it acts as insulator & doesn't allow current to pass through it.But in case of high voltage surges,it acts as conductor and allows the high current to pass through it.As LA are earthed.So the current is earthed and expensive electricals are saved from damage.
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Q2. What should be the earth resistance of a distribution transformer?In case of high resistance what is the solution
Ans. 
Earth resistance of a distribution transformer and solution for high resistance
• The earth resistance of a distribution transformer should be less than 1 ohm

• High resistance can cause electric shock and damage to equipment

• Solution for high resistance includes improving grounding system, adding more grounding rods, and using chemical treatment

• Regular maintenance and testing of grounding system is important
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