Lumax Industries Senior Process Engineer Interview Questions and Answers

Q1. What are the pillars of pfmea
Ans. 
The pillars of PFMEA are severity, occurrence, and detection.
• Severity: Assess the potential impact of a failure mode on the customer or end user.

• Occurrence: Evaluate how frequently a failure mode is likely to occur.

• Detection: Determine the ability to detect a failure mode before it reaches the customer.

• Example: In automotive manufacturing, severity could be a car crash due to brake failure, occurrence could be faulty b...read more
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Q2. About pfmea and control plan
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Q3. What is APQP and steps in APQP
Ans. 
APQP stands for Advanced Product Quality Planning. It is a structured method for developing and introducing new products.
• APQP is a quality framework used in the automotive industry to ensure that products meet customer requirements.

• The steps in APQP include planning and defining the program, product design and development, process design and development, product and process validation, and feedback, assessment, and cor...read more
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Q4. What is material handling
Ans. 
Material handling involves the movement, protection, storage, and control of materials and products throughout the manufacturing, distribution, consumption, and disposal stages.
• Involves the movement of materials and products

• Includes activities such as loading, unloading, storing, and transporting

• Focuses on efficiency, safety, and cost-effectiveness

• Utilizes equipment like forklifts, conveyors, and pallets

• Important in in...read more
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Q5. What is the control plan
Ans. 
A control plan is a detailed document that outlines the procedures and processes to ensure quality and consistency in production.
• Includes steps for monitoring and controlling variables in the production process

• Specifies the frequency of checks and inspections

• Identifies key control points and critical limits

• Outlines corrective actions to be taken if deviations occur

• Helps in ensuring product quality and meeting customer
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Q1. What are your salary expetcations
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Q1. Why you want to join us
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Q1. What are the differences between series and parallel circuits?
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Q2. What is inverter
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Q1. Knowledge of the process of your current organisation
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Q2. Technical skills required to solve the problem and analysis of process failure
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Easy question on maths and english

Q1. Basics from engineering
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Q2. HR question asked basic
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