Kems Forging Summer Intern Interview Questions and Answers

TTR stands for Total Thickness Range and is required for powder coating process to ensure proper adhesion and durability.

• TTR is the range of thickness of the substrate and any coatings applied to it

• It is important for powder coating as it ensures proper adhesion and durability

• If the TTR is too large, the coating may not adhere properly or may crack and peel over time

• Examples of substrates with varying TTR include alumi

Detection and prevention poka-yoke refers to the use of techniques to identify and prevent errors in a process.

• Poka-yoke is a Japanese term for mistake-proofing

• Detection poka-yoke involves identifying errors as they occur

• Prevention poka-yoke involves designing processes to prevent errors from occurring

• Examples of poka-yoke include using checklists, color-coding, and physical barriers

• Poka-yoke can improve quality, reduc

Decrease in pH can occur due to various factors in conversion coating.

• Decrease in pH can be caused by the addition of an acid or acidic solution.

• Presence of reactive metals in the coating can lead to a decrease in pH.

• Contamination by organic materials or impurities can also lower the pH.

• Chemical reactions during the conversion coating process may result in pH decrease.

• Examples of conversion coatings include phosphating

To prepare 0.1 N H2SO4 & NaOH, calculate the required amount of solute and dissolve it in distilled water.

• Calculate the molar mass of H2SO4 and NaOH

• Determine the required amount of solute using the formula: N = (W/M) x (1000/V)

• Dissolve the calculated amount of solute in distilled water to make 1 liter of solution

• Standardize the solution using a primary standard

• Use a burette to measure the volume of solution needed for

To cross verify 0.1 normality H2SO4, use a standard solution of NaOH and an indicator.

• Prepare a standard solution of NaOH of known concentration.

• Add a few drops of an indicator such as phenolphthalein to the H2SO4 solution.

• Titrate the H2SO4 solution with the NaOH solution until the endpoint is reached.

• The endpoint is when the indicator changes color, indicating that all the H2SO4 has reacted with the NaOH.

• Calculate the...read more

Prepare a pH buffer solution as per defined standard in tablet.

• Determine the required pH value and buffer capacity

• Select the appropriate buffer system and calculate the required amounts of buffer components

• Dissolve the buffer components in water and adjust the pH as necessary

• Check the pH and adjust if necessary

• Filter the solution and store in a clean container

• Use a calibrated pH meter to verify the pH of the solution

Poka yoke is a Japanese term for mistake-proofing. It is a technique used to prevent errors in a process.

• Poka yoke involves designing a process or product in a way that prevents mistakes from occurring.

• Examples of poka yoke include using color-coding to differentiate between similar parts, using sensors to detect errors, and designing products with only one way to assemble them.

• Poka yoke can improve efficiency, reduce ...read more

I listen to their complaint, empathize with them, offer a solution and follow up to ensure their satisfaction.

• Listen attentively to the customer's complaint

• Empathize with the customer and acknowledge their frustration

• Offer a solution that addresses their concern

• Follow up with the customer to ensure their satisfaction

• Document the complaint and the resolution for future reference

Problem solving involves identifying the problem, gathering information, generating solutions, evaluating options, and implementing the best solution.

• Identify the problem and define it clearly

• Gather information and data related to the problem

• Generate possible solutions and alternatives

• Evaluate the options and choose the best solution

• Implement the solution and monitor the results

• Reflect on the process and learn from it

PPAP (Production Part Approval Process) is a standardized approach to ensure that the production process consistently produces products that meet customer requirements.

• PPAP involves 18 steps that include documentation, design records, engineering change documents, and more.

• The process ensures that the product meets the design specifications and that the production process is capable of consistently producing the produc...read more

I handle customer complaints by actively listening, empathizing, and finding a solution that meets their needs.

• Listen actively to the customer's complaint and let them express their concerns fully.

• Empathize with the customer and acknowledge their frustration or disappointment.

• Find a solution that meets the customer's needs and resolves the issue as quickly as possible.

• Follow up with the customer to ensure their satisfa...read more

Process capability is the ability of a process to produce output within the specification limits.

• Process capability is a statistical measure that compares the variability of a process output to the specification limits.

• It helps to determine if a process is capable of producing products that meet customer requirements.

• Process capability is usually measured using indices such as Cp, Cpk, Pp, and Ppk.

• A process with a high...read more

Our current work structure is a matrix organization with cross-functional teams.

• We have multiple departments and teams working together on projects

• Each project has a project manager and a cross-functional team

• We have regular meetings to ensure alignment and progress

• We encourage collaboration and communication across departments

• We have a clear hierarchy and reporting structure

Yes, I can draw a 2D drawing of a connecting rod in CAD software.

• I would start by opening the CAD software and selecting the appropriate tools for drawing lines, arcs, and circles.

• Then, I would use the dimensions and specifications provided to create an accurate representation of the connecting rod.

• I would also ensure that the drawing is to scale and includes all necessary details such as material type and finish.

• Examp...read more

Seeking new challenges and growth opportunities.

• Looking for a more challenging role to utilize my skills and experience.

• Desire to work in a different industry or with a different product/service.

• Seeking better work-life balance or company culture.

• Limited opportunities for advancement or professional development in current organization.

• Company restructuring or downsizing.

• Personal reasons such as relocation or family obl

Yes, I do have a bike.

• I have a road bike that I use for exercise and commuting.

• I enjoy exploring new bike trails and routes in my free time.

• I also participate in charity bike rides to raise money for various causes.

Yes, I am willing to relocate to Pune for the Senior Manager position.

• I am excited about the opportunity to work in a new city and explore its culture.

• I have researched the cost of living and housing options in Pune and am comfortable with the relocation.

• I am committed to the success of the company and am willing to make the necessary sacrifices to ensure that success.

• I have experience working remotely and can continue...read more