Kalika Steel Alloys Senior Electrician Interview Questions and Answers

Q1. Electrical basis questions. As that ckt. diagrams of motor satr and delta connection control & power supply.
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Q2. Motor megger value & cable size as per rating of motor.
Ans. 
Motor megger value should be at least twice the rated voltage of the motor. Cable size should be selected based on the full load current of the motor.
• Motor megger value should be at least 2 times the rated voltage of the motor to ensure insulation integrity.

• Cable size should be selected based on the full load current of the motor to prevent overheating and voltage drop.

• For example, for a motor rated at 400V, the megger...read more
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Q3. OLR value of motor as per rating of motor & MPCB rating.
Ans. 
OLR value of a motor is determined by the rating of the motor and the MPCB rating.
• OLR value is the Overload Relay value, which is used to protect the motor from overload conditions.

• The OLR value is typically set based on the rating of the motor and the rating of the Motor Protection Circuit Breaker (MPCB).

• For example, if a motor has a rating of 5 HP and the MPCB rating is 10A, the OLR value would be calculated accordin
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Q1. What is the working principle of an overload relay?
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An overload relay works by monitoring the current flowing through a motor and tripping when the current exceeds a set limit.
• Monitors the current flowing through a motor

• Trips and interrupts power when current exceeds a set limit

• Protects the motor from damage due to overloading

• Can be reset manually after tripping
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Q2. How is insulation resistance measured?
Ans. 
Insulation resistance is measured using a megohmmeter to apply a high voltage and measure the resistance of the insulation material.
• Use a megohmmeter to apply a high voltage to the insulation material

• Measure the resistance of the insulation material to determine its insulation resistance

• Insulation resistance is typically measured in megaohms (MΩ)

• Regular insulation resistance testing helps prevent electrical failures an
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Q1. How to face Electrical safety
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Electrical safety can be ensured by following proper procedures, using appropriate equipment, and staying vigilant.
• Always use insulated tools when working on live circuits

• Ensure circuits are de-energized before working on them

• Wear appropriate personal protective equipment (PPE) such as gloves and goggles

• Regularly inspect and maintain electrical equipment to prevent malfunctions

• Follow safety guidelines and procedures ou
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Q2. What is the process for performing preventive maintenance on a motor?
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Preventive maintenance on a motor involves inspecting, cleaning, lubricating, and testing the motor to ensure optimal performance and prevent breakdowns.
• Inspect the motor for any signs of wear or damage

• Clean the motor and its components to remove dirt and debris

• Lubricate moving parts to reduce friction and wear

• Test the motor's performance using appropriate tools and equipment

• Replace any worn out parts or components as
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Q1. What strategies can you use to succeed in an interview?
Ans. 
To succeed in an interview, it is important to prepare thoroughly, practice common interview questions, research the company, dress professionally, and demonstrate enthusiasm and confidence.
• Thoroughly research the company and the position you are applying for

• Practice common interview questions and prepare examples of your skills and experiences

• Dress professionally and appropriately for the interview

• Demonstrate enthusia...read more
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Q2. What is the working principle of a star-delta starter?
Ans. 
A star-delta starter is used to reduce the starting current of a motor by initially connecting the motor windings in a star configuration and then switching to a delta configuration.
• The motor windings are initially connected in a star configuration during starting to reduce the starting current.

• After a certain period, the windings are switched to a delta configuration to achieve full speed and torque.

• This transition fr...read more
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Q1. What are undervoltage faults?
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Undervoltage faults occur when the voltage in a system drops below the normal operating level, leading to potential equipment damage or malfunction.
• Undervoltage faults can be caused by issues such as power supply fluctuations, equipment failures, or overloaded circuits.

• These faults can lead to equipment damage, reduced efficiency, or complete shutdown of systems.

• Examples include a power surge causing a drop in voltage,...read more
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Q2. What are overvoltage faults?
Ans. 
Overvoltage faults are electrical faults that occur when the voltage in a circuit exceeds the normal operating range.
• Overvoltage faults can damage electrical components and equipment.

• They can be caused by lightning strikes, power surges, or faulty equipment.

• Protective devices like surge protectors and voltage regulators can help prevent overvoltage faults.

• Examples include a power surge from a lightning strike damaging ...read more
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Q1. What is the purpose of a thermal relay?
Ans. 
A thermal relay is used to protect electrical circuits from overloads by monitoring the temperature of the circuit and tripping when it exceeds a certain threshold.
• Monitors the temperature of the electrical circuit

• Trips and disconnects the circuit when temperature exceeds a set limit

• Protects against overloads and overheating

• Commonly used in motor protection applications
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Q2. What is an RDOL starter?
Ans. 
An RDOL starter is a type of reduced voltage starter used in electrical systems to reduce the starting current and torque of a motor.
• RDOL stands for Reduced Direct Online starter.

• It is used to start induction motors in a controlled manner.

• RDOL starters reduce the voltage supplied to the motor during starting to limit the inrush current.

• This helps in reducing mechanical stress on the motor and connected equipment.

• Common...read more
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Question about mill maintenance and preventive maintenance

Q1. Some technical questions about mill
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Q1. What methods can be used to determine the RPM of a motor?
Ans. 
Various methods exist to measure motor RPM, including tachometers, frequency counters, and optical sensors.
• Tachometer: A device that directly measures the rotational speed of the motor shaft.

• Frequency Counter: Measures the frequency of the motor's output signal, which can be converted to RPM.

• Optical Sensor: Uses light beams to detect the rotation of a marked disk attached to the motor.

• Stroboscope: A flashing light that...read more
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Q2. What are the safety device system of a conveyor line?
Ans. 
Safety devices in conveyor systems prevent accidents and ensure smooth operation, protecting both workers and equipment.
• Emergency Stop Buttons: Allow immediate shutdown of the conveyor in case of an emergency.

• Safety Guards: Physical barriers that prevent access to moving parts, reducing the risk of injury.

• Photoelectric Sensors: Detect objects or personnel in the conveyor's path, stopping operation if necessary.

• Overload...read more
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Q3. What is negative charge of Esp system electrode?
Ans. 
The negative charge of an ESP system electrode helps in attracting and collecting particulate matter from flue gases.
• Electrostatic Precipitators (ESPs) use negatively charged electrodes to ionize particles in the gas stream.

• The negative charge creates an electric field that attracts positively charged particles, aiding in their collection.

• For example, in power plants, ESPs remove ash and other pollutants from exhaust g...read more
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Q4. What is colour of healthy and unhealthy silica gel?
Ans. 
Healthy silica gel is typically blue or orange, while unhealthy silica gel turns pink or green, indicating moisture absorption.
• Healthy silica gel is often blue or orange, indicating it is dry.

• Unhealthy silica gel turns pink or green when it absorbs moisture.

• Blue silica gel contains cobalt chloride, which changes color when wet.

• Orange silica gel is a safer alternative that changes from orange to green when saturated.
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Q1. Whi is the butterfly valve service ❔
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Q2. What is the pressure cylinder
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There is a technical round for freshers in 50 marks question paper .

Q1. Why are you looking for a job?
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Q2. In your mechanical engineering which subject you like the most ??
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Q3. What do you think of yourself in the next 5 years?
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Q1. Detatal about the subject in which you are strong
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Q2. Proper introduction
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Q1. Asking aboit PDI
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Q2. What is FMEA and how to improve control plan?
Ans. 
FMEA is Failure Modes and Effects Analysis used to identify and prioritize potential failures in a process or product.
• FMEA involves identifying potential failure modes, their effects, and the likelihood of their occurrence.

• To improve a control plan using FMEA, prioritize high-risk failure modes and implement controls to prevent or mitigate them.

• Regularly review and update the FMEA and control plan based on new informat...read more
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Q3. What is the full form of FMEA
Ans. 
Failure Mode and Effects Analysis
• FMEA stands for Failure Mode and Effects Analysis

• It is a systematic method for identifying and preventing potential failures in a design or process

• Helps in prioritizing and addressing potential failure modes based on their impact and likelihood

• Commonly used in industries such as automotive, aerospace, and manufacturing

• Example: Conducting FMEA on a car engine to identify potential failur
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Q4. What is 5S and how to maintain it?
Ans. 
5S is a methodology used to organize a workplace for efficiency and effectiveness by sorting, setting in order, shining, standardizing, and sustaining.
• Sort - Remove unnecessary items from the workplace.

• Set in order - Organize remaining items in a logical manner.

• Shine - Clean and inspect the workplace regularly.

• Standardize - Establish standards and procedures for maintaining the workplace.

• Sustain - Ensure the 5S system ...read more
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Q5. How to find the error in root cause?
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To find the error in root cause, analyze the situation, gather data, identify potential causes, and test hypotheses.
• Analyze the situation thoroughly to understand the context of the error.

• Gather data from various sources to identify patterns or anomalies.

• Identify potential causes by brainstorming and using tools like fishbone diagrams or 5 Whys.

• Test hypotheses by conducting experiments or simulations to validate the ro...read more
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