Grasim Industries Deputy Engineer - Production Interview Questions and Answers

Q1. Tell me about about yourself?family background.
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Q2. Since I was from caustic chlorine background so they asked me about cl2 emergency handling ,TLV value
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Q3. Hcl synthesis process,and it's interlock ,problem in hcl furnace,
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Q1. What will happen when flow of cooling water reduces in furnace?
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Q2. What is the impact when freon compressor got tripped and what to do ?
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Q1. Work related technical questions
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Q2. Technical Functions and process related
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Technical questions, analysis skill

Q1. What manpower management
Ans. 
Manpower management involves effectively organizing and coordinating the workforce to ensure optimal productivity.
• Developing work schedules and assigning tasks based on skill sets

• Monitoring employee performance and providing feedback for improvement

• Ensuring adequate training and development opportunities for employees

• Implementing strategies to improve employee morale and motivation

• Managing staffing levels to meet produ...read more
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Q2. What's operations and your sop
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Operations refer to the daily activities involved in running a production process, while SOP (Standard Operating Procedure) is a set of step-by-step instructions to carry out those operations.
• Operations involve the actual execution of tasks in a production process

• SOP provides a detailed guide on how to perform those tasks consistently and efficiently

• Operations are dynamic and may change based on various factors, while ...read more
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Q3. What's u r skill off working style for specific details
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Q1. Cement precess technical data optimization
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Q1. Technical data and optimization
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Q1. Production planning
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Q2. Manpower handling
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Q1. Heat tranfer, heat exchanger, types of pump snd typed of resctor, condenser gas cooler chiller types of sgitator etc.
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Q2. Types of vaccume pump
Ans. 
There are several types of vacuum pumps, including rotary vane, diaphragm, scroll, and turbomolecular pumps.
• Rotary vane pumps are commonly used in industrial applications and have a simple design.

• Diaphragm pumps are oil-free and used in applications where contamination is a concern.

• Scroll pumps are oil-free and used in applications where a clean vacuum is required.

• Turbomolecular pumps are used in high vacuum applicatio...read more
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Q1. Describe your self
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I am a dedicated and detail-oriented Production Engineer with a strong background in manufacturing processes and problem-solving.
• Experienced in optimizing production processes to improve efficiency and reduce costs

• Proficient in using CAD software to design and modify production equipment

• Skilled in troubleshooting and resolving technical issues on the production floor

• Strong knowledge of lean manufacturing principles and...read more
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Q2. Describe your job profile
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A Production Engineer is responsible for overseeing the manufacturing process and ensuring efficient production.
• Oversee the manufacturing process

• Ensure efficient production

• Identify and resolve production issues

• Implement process improvements

• Collaborate with cross-functional teams

• Monitor production metrics and analyze data

• Ensure compliance with safety and quality standards
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Q3. What is a lean manufacturing
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Lean manufacturing is a systematic approach to minimize waste and maximize value in production processes.
• Focuses on continuous improvement

• Eliminates non-value adding activities

• Involves all employees in the process

• Reduces lead time and inventory

• Examples: Toyota Production System, Kaizen, 5S
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Q4. What is use of 6 Sigma
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6 Sigma is a data-driven methodology used to improve quality and reduce defects in a process.
• It focuses on identifying and removing the causes of defects and minimizing variability in a process.

• It uses statistical analysis to measure and improve the performance of a process.

• It aims to achieve a level of quality where the probability of a defect occurring is less than 3.4 per million opportunities.

• It has been widely ado...read more
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Q5. What is your current company OEE
Ans. 
Our current company OEE is 85%.
• OEE stands for Overall Equipment Efficiency.

• It is a measure of how effectively a manufacturing operation is utilized.

• It takes into account the availability, performance, and quality of the equipment.

• OEE is calculated by multiplying the availability, performance, and quality factors.

• A higher OEE indicates better productivity and efficiency.

• For example, if the availability is 90%, performan...read more
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Q6. What is a your line problem Solveig mathod
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Q7. Time study in assembly process
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Q8. Current company cost savings or kizen for improvement.
Ans. 
Implemented cost savings measures through process optimization and waste reduction.
• Conducted time and motion studies to identify areas for improvement

• Implemented lean manufacturing principles to reduce waste and increase efficiency

• Introduced new technologies to automate processes and reduce labor costs

• Negotiated better pricing with suppliers to reduce material costs

• Trained employees on cost-saving measures and encourag
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Decipline and self academy determination

Q1. Family and professional manner and work environment
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