Ford Motor Product Manager Interview Questions and Answers

Q1. General More About Yourself
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Q1. Expectations and Job Details
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Customer focus, Production records maintain, manpower Handling,

Q1. Motivator,Communicatar, Analytical, planner,logical
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Q2. A focused professional and strong believer in proces Production and safety improvement approach with nearly 4 years of experience Production department, working with XUV700 Powertrain Assembly, Docking pr...read more
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Q3. Problem solving with team ( quality/ safety/ process)
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Q4. Supply/ delivery of semi- finish powertrain to main lion
Ans. 
Ensuring timely supply and delivery of semi-finished powertrain components to the main production line.
• Coordinate with suppliers to ensure timely delivery of semi-finished powertrain components.

• Implement inventory management systems to track supply levels and prevent shortages.

• Work closely with logistics team to optimize delivery schedules and minimize delays.

• Regularly communicate with production line managers to under
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Q5. Ensure quality of product
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Production planning, customerfocus,manpowed Handling, Production records maintain, handle AT Line- NO production loss,Ensure quality of product

Q1. Interracial basic knowledge
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Q2. Interracial basic knowledge
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Q3. Quality accurans
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Q4. Quality process
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Q5. Manpower balancing
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Q1. How to analyse trouble shoot
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Troubleshooting involves identifying, analyzing, and solving problems in a systematic manner.
• Identify the problem by gathering information and observing the issue

• Analyze the possible causes of the problem using logical reasoning and data

• Develop a plan to address the root cause of the issue

• Implement the solution and test to ensure it resolves the problem

• Document the troubleshooting process for future reference
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Q2. POKO YOKO *Analyse by 4M
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Q3. Fish born diagram
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A fishbone diagram, also known as Ishikawa diagram, is a visual tool used to analyze potential causes of a problem.
• Also known as Ishikawa diagram

• Used to analyze potential causes of a problem

• Categories typically include people, process, environment, equipment, and materials
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Q1. What is cycle time and take time
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Cycle time is the total time taken to complete a process, while takt time is the time available to complete a process.
• Cycle time includes both processing time and any wait time in between tasks

• Takt time is calculated as available production time divided by customer demand

• For example, if a production line has a cycle time of 10 minutes and a takt time of 5 minutes, it means the line can produce 2 units every 10 minutes
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Q1. Production knowledge, robot teaching and programming
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Q2. Manpower handling plan/actual material follow 5s , 3c
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Q3. Rework and rejection PPM
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Rework and rejection PPM refers to the number of defective products in a production run.
• PPM stands for parts per million and is used to measure the number of defective products in a production run.

• Rework PPM refers to the number of products that need to be reworked due to defects.

• Rejection PPM refers to the number of products that are rejected due to defects.

• Reducing rework and rejection PPM is important for improving ...read more
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Q4. Machine breakdown time production side whatever analysing
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Machine breakdown time analysis is crucial for production efficiency.
• Analyzing machine breakdown time helps identify the root cause of the issue.

• It helps in implementing preventive measures to avoid future breakdowns.

• It also helps in optimizing maintenance schedules and reducing downtime.

• Data can be collected through sensors, maintenance logs, and operator feedback.

• Analyzing breakdown time can also help in identifying
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Q5. 4M , use the production and then amount
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Q6. Kizen every week one improvement work.
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Q7. Abnormal station, down time ,shut up chikshit, manpower skill matrix, oral production report.
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Q1. 1.What is hydro grip? 2. Plate size of your machine? 3. How to controle runout of tool? 4. Drawing knowledge ?
Ans. 
Answers to questions related to Production Engineering
• Hydro grip is a type of tool holder that uses hydraulic pressure to clamp the tool

• Plate size of the machine depends on the specific machine being used

• Runout of tool can be controlled by using a precision collet or chuck, checking for wear and damage, and ensuring proper tool alignment

• Drawing knowledge is important for understanding technical specifications and toler
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Q2. 1. Explain your part programming which used in machine? 2. Tool explain which used this component?
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I create part programs for machines and select appropriate tools for the job.
• I use computer-aided manufacturing (CAM) software to create part programs for machines.

• I consider factors such as material, tooling, and machine capabilities when programming.

• I select appropriate tools for the job based on factors such as material, geometry, and surface finish requirements.

• Examples of tools I may use include drills, end mills,...read more
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Q1. Are you permitted to work in the US
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Q2. Just physical test and drug test
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