Faurecia Production Team Leader Interview Questions and Answers

Q1. Production engineering injection molding and assembly manufacturing company
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APTITUDE TEST 2HRS ,

Q1. TECHNICAL QUESTIONS
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Q2. WHAT IS STRESS AND WHY YOU JOIN IN OUR ORGANISATION
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Stress is a natural response to pressure or demands that can affect physical and mental well-being. I am interested in joining your organization because of its positive work culture and opportunities for growth.
• Stress is a normal reaction to challenges and can manifest in physical, emotional, and behavioral symptoms.

• Joining a supportive organization can help manage stress through teamwork, communication, and work-life ...read more
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Q1. What is 5's and why dowe do? What is 3M and 3K? What is KANBAN and why we use its.?
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5S is a workplace organization method that improves efficiency and safety. 3M and 3K refer to the principles of Muda, Mura, and Muri in lean manufacturing. KANBAN is a visual scheduling system used to manage production flow.
• 5S involves Sort, Set in order, Shine, Standardize, and Sustain to create a clean and organized work environment.

• 3M (Muda, Mura, Muri) are the three types of waste in lean manufacturing - Muda (wast...read more
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Q1. What is manpower handling? What is Kaizen? Why do we use its? Benifits of Kaizen in company? Difference between kaizen and innovation?
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Manpower handling refers to managing and overseeing the workforce in a production setting. Kaizen is a continuous improvement philosophy aimed at making small, incremental changes for efficiency.
• Manpower handling involves recruiting, training, scheduling, and supervising employees to ensure smooth production operations.

• Kaizen is a Japanese term meaning 'continuous improvement'. It focuses on making small, incremental c...read more
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Q1. Engineing drawing
Ans. 1st angle and 3rd angle difrrenent
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Q2. What is tolarance
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Tolerance refers to the acceptable range of variation in a physical dimension or property of a material or product.
• Tolerance is the difference between the maximum and minimum limits of a dimension or property.

• It ensures that parts fit together properly and function as intended.

• Tolerance can be specified as a numerical value or a range, such as +/- 0.1mm.

• Examples include the tolerance for the diameter of a shaft or the
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Q3. Micro meter least count
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The least count of a micrometer is the smallest measurement that can be read on the scale.
• The least count of a micrometer is typically 0.01mm or 0.001mm depending on the type of micrometer.

• It is determined by the number of divisions on the thimble and the main scale.

• For example, a micrometer with 50 divisions on the thimble and a main scale reading in mm will have a least count of 0.01mm.
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Q4. O.01 least count
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Q5. What is fig and fixture
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A jig is a type of tool used to control the location and/or motion of another tool. A fixture is a work-holding or support device used in the manufacturing industry.
• Jigs are used to guide cutting tools, while fixtures are used to hold workpieces in place during machining operations.

• Jigs and fixtures are commonly used in manufacturing processes such as welding, drilling, and milling.

• Examples of jigs include drill jigs, ...read more
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Q6. Tool ko guid krta hai and fixture job ko hold krta hai
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Q1. Wahis is automobile
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Q2. What is 5s, tpm
Ans. 
5s and TPM are methodologies used in manufacturing to improve efficiency and productivity.
• 5s stands for Sort, Set in order, Shine, Standardize, Sustain. It is a method for organizing the workplace to improve efficiency and safety.

• TPM stands for Total Productive Maintenance. It is a method for maximizing the effectiveness of equipment by involving all employees in the maintenance process.

• Example: Implementing 5s in a pr...read more
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Q1. Salery discuss and family background
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Q2. Salary discuss and family background
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Q1. What is line balancing?
Ans. 
Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
• Involves distributing workload evenly among workstations

• Minimizes idle time and bottlenecks

• Improves productivity and efficiency

• Example: In an assembly line, tasks are allocated to different stations to ensure smooth flow of production
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Q2. What is pillars of TPM and it's benefits?
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TPM pillars are key principles for Total Productive Maintenance, leading to improved equipment reliability and productivity.
• Pillar 1: Autonomous Maintenance - Involving operators in routine maintenance tasks to prevent breakdowns.

• Pillar 2: Planned Maintenance - Scheduled maintenance activities to keep equipment in optimal condition.

• Pillar 3: Quality Maintenance - Ensuring equipment is capable of producing quality produ...read more
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Q3. What is 5s and explain it?
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5s is a methodology used to organize a workplace for efficiency and effectiveness by identifying and storing items used, maintaining the area and items, and sustaining the new order.
• Sort: Separate necessary items from unnecessary ones.

• Set in order: Arrange necessary items in a logical and efficient manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining th...read more
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Q4. What is bottlenecks
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Bottlenecks are points in a process where the flow of work is impeded or slowed down, causing delays and inefficiencies.
• Bottlenecks can occur due to limited resources, such as equipment or manpower

• Identifying and addressing bottlenecks is crucial for improving overall productivity

• Examples of bottlenecks include a machine that frequently breaks down, causing a backlog in production

• Implementing strategies like cross-trai...read more
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Q1. Welding defects ,welding types ,5S ,lean manufacturing
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