Dinshaws Production Manager Interview Questions and Answers for Experienced

Q1. What is the type of extruder? How extrusion works?
Ans. 
An extruder is a machine used to create objects with a fixed cross-sectional profile. Extrusion works by pushing material through a die to create a specific shape.
• There are different types of extruders such as single screw, twin screw, and ram extruders.

• Extrusion involves heating the material above its glass transition temperature and then forcing it through a die to create the desired shape.

• Examples of extruded produc
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Q2. Which KPI's are measured in your process?
Ans. 
Key Performance Indicators (KPI's) measured in the process include production efficiency, quality metrics, and cost effectiveness.
• Production efficiency - measuring the amount of output produced compared to the resources used

• Quality metrics - tracking the number of defects or errors in the production process

• Cost effectiveness - evaluating the expenses incurred in relation to the output generated
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Q1. Why are you looking for a change in every 2 years?
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Q2. Why are you asking for 63 percent hike? Please justify
Ans. 
I am requesting a 63% hike to align my salary with industry standards and reflect my increased responsibilities and contributions.
• My current salary is below market average for my role and experience level.

• I have taken on additional responsibilities and successfully delivered key projects.

• I have consistently exceeded performance targets and received positive feedback from colleagues and clients.

• A 63% increase would brin...read more
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Q3. What is the capacity of process you supervise? Manpower, machinaries and production.
Ans. 
I supervise a production process with a capacity of 200 employees, 50 machines, and an output of 10,000 units per day.
• Capacity of 200 employees in manpower

• Capacity of 50 machines in machinery

• Production output of 10,000 units per day
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Q1. About ur old experience and what you are doing currently And /5s lean kaizen etc Cost saving
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Q2. As whatyou are doing
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Q1. Process related questions
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Q2. Food safety & food quality related questions
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Basics about mechanical topics

Q1. Asked about mechanical topics.
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Q1. Q. Microorganisms responsible for milk fermentation?
Ans. 
Lactic acid bacteria are responsible for milk fermentation.
• Lactic acid bacteria convert lactose into lactic acid, which causes milk to sour and thicken.

• Common examples of lactic acid bacteria include Lactobacillus bulgaricus and Streptococcus thermophilus.

• These bacteria are used in the production of yogurt, cheese, and other dairy products.

• The fermentation process also helps to preserve the milk and extend its shelf li...read more
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Q2. Q Factors affecting milk spoilage?
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Factors affecting milk spoilage include temperature, pH, bacteria, light exposure, and contamination.
• Temperature: higher temperatures accelerate spoilage

• pH: acidic conditions promote spoilage

• Bacteria: presence of bacteria can cause spoilage

• Light exposure: can cause oxidation and spoilage

• Contamination: introduction of foreign substances can cause spoilage
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Q3. Q. Microorganisms use for bread making? Q. Aseptic Packaging?
Ans. 
Microorganisms like yeast are used in bread making to ferment the dough and produce carbon dioxide gas which causes the bread to rise. Aseptic packaging is a method of packaging food products in a sterile environment to prevent contamination.
• Microorganisms like yeast are added to the dough to ferment it and produce carbon dioxide gas.

• The carbon dioxide gas causes the bread to rise and gives it a light and fluffy textur...read more
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Q4. Q. HACCP full form? Q. Food safety defination?
Ans. 
HACCP stands for Hazard Analysis and Critical Control Points. Food safety refers to the measures taken to ensure that food is safe for consumption.
• HACCP is a systematic approach to identifying and controlling hazards in the food production process.

• It involves seven principles: conducting a hazard analysis, determining critical control points, establishing critical limits, monitoring procedures, corrective actions, veri...read more
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Q1. Steam Cost for Production
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Steam cost for production depends on various factors such as fuel type, boiler efficiency, and usage.
• Fuel type affects steam cost as different fuels have different prices and energy content.

• Boiler efficiency is important as a more efficient boiler will require less fuel to produce the same amount of steam.

• Usage also affects steam cost as more usage will require more fuel to produce the necessary steam.

• Regular maintenan...read more
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Q1. What are your salary expectations?
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Q2. What is your family background?
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Q3. Share details of your previous job.
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Q4. Why are you looking for a change?
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Q5. Tell me about yourself.
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Q1. What are your salary expectations?
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Q2. What is your family background?
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Q3. Share details of your previous job.
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Q4. Why are you looking for a change?
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Q5. Where do you see yourself in 5 years?
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Q6. What are your strengths and weaknesses?
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Q7. Tell me about yourself.
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