Nilons Enterprises Production Manager Interview Questions and Answers

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An extruder is a machine used to create objects with a fixed cross-sectional profile. Extrusion works by pushing material through a die to create a specific shape.

• There are different types of extruders such as single screw, twin screw, and ram extruders.

• Extrusion involves heating the material above its glass transition temperature and then forcing it through a die to create the desired shape.

• Examples of extruded produc

Key Performance Indicators (KPI's) measured in the process include production efficiency, quality metrics, and cost effectiveness.

• Production efficiency - measuring the amount of output produced compared to the resources used

• Quality metrics - tracking the number of defects or errors in the production process

• Cost effectiveness - evaluating the expenses incurred in relation to the output generated

I am requesting a 63% hike to align my salary with industry standards and reflect my increased responsibilities and contributions.

• My current salary is below market average for my role and experience level.

• I have taken on additional responsibilities and successfully delivered key projects.

• I have consistently exceeded performance targets and received positive feedback from colleagues and clients.

• A 63% increase would brin...read more

I supervise a production process with a capacity of 200 employees, 50 machines, and an output of 10,000 units per day.

• Capacity of 200 employees in manpower

• Capacity of 50 machines in machinery

• Production output of 10,000 units per day

Yield point is the stress at which a material begins to deform plastically.

• Yield point is the point on a stress-strain curve where the material transitions from elastic to plastic deformation.

• It is the stress level at which a material no longer returns to its original shape after the stress is removed.

• Yield point is an important parameter in material testing and design calculations.

• For example, in a tensile test, the y...read more

TPM (Total Productive Maintenance) is a proactive approach to maintenance that aims to maximize equipment effectiveness and minimize downtime.

• TPM involves all employees in the maintenance process, focusing on prevention rather than reactive maintenance.

• It includes activities such as autonomous maintenance, planned maintenance, and focused improvement.

• TPM aims to improve overall equipment effectiveness (OEE) by reducing...read more

Lactic acid bacteria are responsible for milk fermentation.

• Lactic acid bacteria convert lactose into lactic acid, which causes milk to sour and thicken.

• Common examples of lactic acid bacteria include Lactobacillus bulgaricus and Streptococcus thermophilus.

• These bacteria are used in the production of yogurt, cheese, and other dairy products.

• The fermentation process also helps to preserve the milk and extend its shelf li...read more

Factors affecting milk spoilage include temperature, pH, bacteria, light exposure, and contamination.

• Temperature: higher temperatures accelerate spoilage

• pH: acidic conditions promote spoilage

• Bacteria: presence of bacteria can cause spoilage

• Light exposure: can cause oxidation and spoilage

• Contamination: introduction of foreign substances can cause spoilage

Microorganisms like yeast are used in bread making to ferment the dough and produce carbon dioxide gas which causes the bread to rise. Aseptic packaging is a method of packaging food products in a sterile environment to prevent contamination.

• Microorganisms like yeast are added to the dough to ferment it and produce carbon dioxide gas.

• The carbon dioxide gas causes the bread to rise and gives it a light and fluffy textur...read more

HACCP stands for Hazard Analysis and Critical Control Points. Food safety refers to the measures taken to ensure that food is safe for consumption.

• HACCP is a systematic approach to identifying and controlling hazards in the food production process.

• It involves seven principles: conducting a hazard analysis, determining critical control points, establishing critical limits, monitoring procedures, corrective actions, veri...read more