Birla Cement 1st class Boiler Operator Interview Questions and Answers

Q1. Electrician Test
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Q2. Interview with date
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Q3. My date of joining
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Q1. Say something about you ?
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Q2. What is your past work and profession in Briefly.
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Q3. Why you want to change your old company.
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Q1. Blasting related questions
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Exlent questions in aptitude test.

Q1. Technical questions in one by one
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Q2. Great one technical questions in cement
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Q1. Monthly salary ,and pay silp
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Q2. Salery slip, CTC
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Q3. Base payment salary
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Posted location ,in any one location in Himachal Pradesh and North site

Q1. CNC programming and setting
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Q2. Manpower handling
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Q3. Production planning
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Q4. Rejection control maintain PPM
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Rejection control is essential to maintain PPM (parts per million) levels within acceptable limits.
• Implementing quality control measures to reduce rejection rates

• Regularly monitoring rejection rates and analyzing root causes

• Training employees on proper procedures to minimize rejections

• Utilizing statistical process control tools to track rejection trends

• Collaborating with suppliers to improve quality of incoming materia
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Q5. New standard Tooling inspection
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Implementing a new standard tooling inspection process to ensure quality and efficiency.
• Develop a detailed checklist of all required tooling inspections

• Train technicians on the new inspection process

• Regularly review and update the inspection standards based on feedback and results

• Utilize digital tools for easier tracking and documentation

• Implement a system for reporting and addressing any issues found during inspection
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Q6. 5 s maintain on shop floor
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Maintaining 5S on the shop floor involves organizing, cleaning, standardizing, and sustaining a workspace for efficiency and safety.
• Sort: Remove unnecessary items and organize tools and materials in designated locations.

• Set in order: Arrange items so they are easily accessible and clearly labeled.

• Shine: Regularly clean and inspect the workspace to ensure cleanliness and safety.

• Standardize: Implement consistent processe...read more
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Q7. IMS document maintain
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Q8. Section Kaizen implementation
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Kaizen implementation involves continuous improvement in processes and systems.
• Kaizen focuses on small, incremental changes to improve efficiency and quality.

• Involves all employees in identifying and implementing improvements.

• Encourages a culture of continuous learning and innovation.

• Examples: implementing a 5S system, setting up regular improvement workshops, using visual management tools.
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Q9. Opretor training provide as per SOP
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Q10. PPE maintain as per required
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Q1. What are any critical issues your face in boiler .
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Q2. How to work safe operation and shutdown and startup procedure
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Safe operation and shutdown/startup procedures are crucial for boiler operators to prevent accidents and ensure efficiency.
• Follow manufacturer's instructions and guidelines for safe operation.

• Regularly inspect and maintain equipment to prevent malfunctions.

• Properly shut down the boiler by following the correct procedure to avoid damage.

• During startup, ensure all safety measures are in place before turning on the boiler...read more
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Q3. Mountings and accessories and working principle.
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Q4. Black out handling and start
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Q5. How to report to seniors to whom you report
Ans. 
Report to seniors by providing clear and concise updates on boiler operations and maintenance.
• Provide regular updates on boiler performance and any issues encountered

• Communicate any maintenance or repair needs promptly

• Seek guidance or approval for any major decisions or changes in operation

• Document all activities and reports for reference

• Be open to feedback and suggestions for improvement
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Q1. Dc moter and ac moter
Ans. Ac motor can be defined as an electric which is driven by an alternating current (ac) , dc motor is also a rotatory electric motor that canverts ,direct current (dc energy)
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Q2. Basic electrical, electrical parameter ,unit formula ,basic electrical theory ,basic electrical tools
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Q3. Basic electrical theory
Ans. Electricity, understanding current, ohms law ,series and parallel circuit
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