Bayer Assistant Engineer Production Interview Questions and Answers

Your health should be better than the company and your health should be better than the employees working for the company

We should work like a team leader, we should work with our colleagues in a consultative manner. One more thing is that our words are not good. If we did this, we did that, it should not be good.

If any work is being done wrongly, then together with all of us, we should prevent that work from being done wrongly and get it corrected so that the company does not suffer any loss

Q1. What is yeild point?
Ans. 
Yield point is the stress at which a material begins to deform plastically.
• Yield point is the point on a stress-strain curve where the material transitions from elastic to plastic deformation.

• It is the stress level at which a material no longer returns to its original shape after the stress is removed.

• Yield point is an important parameter in material testing and design calculations.

• For example, in a tensile test, the y...read more
Answered by AI
Add your answer
Q2. Please describe TPM process?
Ans. 
TPM (Total Productive Maintenance) is a proactive approach to maintenance that aims to maximize equipment effectiveness and minimize downtime.
• TPM involves all employees in the maintenance process, focusing on prevention rather than reactive maintenance.

• It includes activities such as autonomous maintenance, planned maintenance, and focused improvement.

• TPM aims to improve overall equipment effectiveness (OEE) by reducing...read more
Answered by AI
Add your answer

Q1. What is distillation
Ans. 
Distillation is a process of separating components of a liquid mixture based on differences in boiling points.
• Distillation involves heating the liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

• The components with lower boiling points will vaporize first and be collected, leaving behind components with higher boiling points.

• Examples of distillation include the production of alc...read more
Answered by AI
Add your answer
Q2. How to calculate npsh
Ans. 
NPSH (Net Positive Suction Head) can be calculated by subtracting the vapor pressure of the liquid from the total suction head.
• Calculate the total suction head (TSH) by adding the atmospheric pressure, the pressure head at the surface of the liquid, and the velocity head.

• Determine the vapor pressure of the liquid at the operating temperature and pressure.

• Subtract the vapor pressure from the total suction head to get th
Answered by AI
Add your answer

Q1. Self introduction
Add your answer

Q1. Introduction previous company
Ans. 
I worked at XYZ Company for 5 years as a Production Supervisor.
• Managed a team of 20 production workers to meet daily production goals

• Implemented new production processes to increase efficiency by 15%

• Trained new employees on safety protocols and equipment operation

• Collaborated with other departments to streamline production workflow
Answered by AI
Add your answer

Q1. Salary decision
Add your answer

Q1. Tell me about your self
Add your answer
Q2. What is your aim
Add your answer
Q3. What your hobby
Add your answer

Q1. Tell me about about yourself?family background.
Add your answer
Q2. Since I was from caustic chlorine background so they asked me about cl2 emergency handling ,TLV value
Add your answer
Q3. Hcl synthesis process,and it's interlock ,problem in hcl furnace,
Add your answer

Q1. What will happen when flow of cooling water reduces in furnace?
Add your answer
Q2. What is the impact when freon compressor got tripped and what to do ?
Add your answer

Q1. Past company experience
View 1 more answer

Q1. Past company experience
Add your answer

Aptitude was very easy and we can easily answer all the questions

A very general topics were asked and need to speak in discipline

Q1. It was most tough round and mostly students were eliminated in this round
Add your answer
Q2. The pressure of pump required to flow a liquid from bottom to up?
Ans. 
The pressure required depends on the height of the liquid column and its density.
• The pressure required is directly proportional to the height of the liquid column.

• The pressure required is also affected by the density of the liquid.

• The pressure can be calculated using the formula P = ρgh, where P is pressure, ρ is density, g is acceleration due to gravity, and h is height of the liquid column.

• The pump should be able to ...read more
Answered by AI
Add your answer
Q3. What is present above the distillation tray?
Ans. 
Vapor space is present above the distillation tray.
• The vapor space is where the vapor from the boiling liquid accumulates.

• It is important to maintain a certain level of vapor space to prevent flooding of the tray.

• The height of the vapor space can be controlled by adjusting the reflux ratio.

• The vapor space can also be used for heat transfer by introducing a cooling medium.

• Examples of equipment present in the vapor space
Answered by AI
Add your answer