Worley Production Engineer Interview Questions and Answers

Q1. What is your career goal?
Ans. 
My career goal is to become a senior production engineer in a leading manufacturing company, where I can utilize my skills to optimize production processes and drive continuous improvement.
• Advance to a senior production engineer role

• Work for a leading manufacturing company

• Optimize production processes

• Drive continuous improvement

• Utilize my skills effectively
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Logical reasoning questions

Coding test for python and other programming

Q1. Tell me about your self
Ans. 
I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Strong problem-solving and analytical skills

• Led a team to improve production efficiency by 20% through process optimization
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Q2. What is your job responsibilities
Ans. 
As a Production Engineer, my job responsibilities include overseeing manufacturing processes, optimizing production efficiency, troubleshooting issues, and ensuring quality standards are met.
• Overseeing manufacturing processes to ensure smooth operations

• Optimizing production efficiency by implementing improvements

• Troubleshooting issues that arise during production

• Ensuring quality standards are met and products meet spec
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Q1. Smt process and wave soldering process diagram
Ans. 
SMT process involves placing components on PCB using pick-and-place machines, while wave soldering involves passing PCB over a wave of molten solder.
• SMT process: components placed on PCB using pick-and-place machines

• Wave soldering process: PCB passed over wave of molten solder to solder components

• SMT process requires stencil printing solder paste on PCB before component placement

• Wave soldering process is used for throu
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Q2. What is oee
Ans. 
OEE stands for Overall Equipment Effectiveness, a metric used to measure the efficiency of a manufacturing process.
• OEE takes into account three factors: availability, performance, and quality.

• It is calculated by multiplying availability, performance, and quality percentages.

• For example, if a machine is available 90% of the time, operates at 80% of its maximum speed, and produces 95% good parts, the OEE would be 68.4% (
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Q1. Why you are leaving for Job?
Ans. 
Seeking new challenges and opportunities for growth.
• Looking for a new challenge to further develop my skills and knowledge

• Interested in exploring new opportunities for career advancement

• Seeking a more dynamic work environment to enhance my professional growth
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Q2. Why should you hire you
Ans. 
I have a strong background in production engineering with a proven track record of improving processes and increasing efficiency.
• Extensive experience in production engineering

• Proven track record of process improvement

• Strong analytical and problem-solving skills

• Ability to work well under pressure and meet deadlines

• Excellent communication and teamwork skills
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Q3. Why do you want to leave your current job ?
Ans. 
Seeking new challenges and opportunities for growth.
• Looking for a new challenge to further develop my skills and knowledge.

• Interested in exploring different industries and gaining diverse experience.

• Seeking opportunities for career advancement and professional growth.

• Desire to work in a more collaborative and innovative environment.

• Current job lacks opportunities for career development and advancement.
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The test was on easy to moderate level

Q1. Basic HR questions. Technical questions covering all subjects from 2nd and 3rd year.
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Aptitude test- quant,gk,verbal ability, logical reasoning

Q1. Mechanical engineering related questions
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Q2. All about internships
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Graph based question. Duration: 45 mins

Q1. What are different types of sensors used in oil and gas industries?
Ans. 
Various sensors used in oil and gas industries include pressure sensors, temperature sensors, flow sensors, level sensors, and gas detectors.
• Pressure sensors - used to measure pressure in pipelines and equipment.

• Temperature sensors - monitor temperature levels in various processes.

• Flow sensors - measure the flow rate of liquids or gases in pipelines.

• Level sensors - detect the level of liquids in tanks or vessels.

• Gas de...read more
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Q2. What is HAZOP and HAZID?
Ans. 
HAZOP stands for Hazard and Operability Study, while HAZID stands for Hazard Identification.
• HAZOP is a systematic method to identify potential hazards and operability issues in a process plant.

• HAZID is a process used to identify hazards in a facility or operation before they become accidents.

• Both HAZOP and HAZID are important tools in risk assessment and management in engineering projects.
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Q3. What are P, PI,PID in process control?
Ans. 
P, PI, PID are types of controllers used in process control to regulate the output based on the input.
• P stands for Proportional controller, which adjusts the output based on the error signal.

• PI stands for Proportional-Integral controller, which not only adjusts based on error signal but also integrates the error over time.

• PID stands for Proportional-Integral-Derivative controller, which adjusts based on error signal, i...read more
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Q4. What do you know about Digital Electronics?
Ans. 
Digital Electronics is a branch of electronics that deals with digital signals and systems.
• Deals with digital signals (0s and 1s)

• Involves logic gates, flip-flops, and digital circuits

• Used in computers, calculators, digital watches, etc.

• Binary arithmetic and Boolean algebra are fundamental concepts
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Q5. What are level sensor, flow sensor, temperature sensor?
Ans. 
Level sensor, flow sensor, and temperature sensor are devices used to measure different physical parameters in various industries.
• Level sensor measures the level of a substance in a container or tank, such as liquid level sensors in water tanks.

• Flow sensor measures the flow rate of a fluid, like a flow meter in a pipeline.

• Temperature sensor measures the temperature of a system or environment, for example, a thermocoupl
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