Bayer Assistant Engineer Production Interview Questions and Answers

Your health should be better than the company and your health should be better than the employees working for the company

We should work like a team leader, we should work with our colleagues in a consultative manner. One more thing is that our words are not good. If we did this, we did that, it should not be good.

If any work is being done wrongly, then together with all of us, we should prevent that work from being done wrongly and get it corrected so that the company does not suffer any loss

Q1. What is yeild point?
Ans. 
Yield point is the stress at which a material begins to deform plastically.
• Yield point is the point on a stress-strain curve where the material transitions from elastic to plastic deformation.

• It is the stress level at which a material no longer returns to its original shape after the stress is removed.

• Yield point is an important parameter in material testing and design calculations.

• For example, in a tensile test, the y...read more
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Q2. Please describe TPM process?
Ans. 
TPM (Total Productive Maintenance) is a proactive approach to maintenance that aims to maximize equipment effectiveness and minimize downtime.
• TPM involves all employees in the maintenance process, focusing on prevention rather than reactive maintenance.

• It includes activities such as autonomous maintenance, planned maintenance, and focused improvement.

• TPM aims to improve overall equipment effectiveness (OEE) by reducing...read more
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About production Department Knowledge

Q1. About Last company knowledge
Ans. Hello mam , I Have 2.5 Years Experience in Production Department from Hitachi Astemo Chennai Pvt Ltd. That is automobile Industry.
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Q2. What making in HITACHI ASTEMO CHENNAI PVT LTD
Ans. 
HITACHI ASTEMO CHENNAI PVT LTD is involved in manufacturing various products and providing engineering solutions.
• HITACHI ASTEMO CHENNAI PVT LTD manufactures a wide range of products such as industrial machinery, automotive components, and electronic devices.

• They provide engineering solutions for various industries including manufacturing, automotive, and electronics.

• The company focuses on innovation, quality, and custo...read more
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Q3. Why Resign Giving in Last Company
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Q1. Tell me about about yourself?family background.
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Q2. Since I was from caustic chlorine background so they asked me about cl2 emergency handling ,TLV value
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Q3. Hcl synthesis process,and it's interlock ,problem in hcl furnace,
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Q1. What will happen when flow of cooling water reduces in furnace?
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Q2. What is the impact when freon compressor got tripped and what to do ?
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Q1. Past company experience
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Q1. Past company experience
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Q1. Only operation related
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Q2. Reactions of chemicals
Ans. 
Chemical reactions involve the breaking and forming of chemical bonds to create new substances.
• Chemical reactions can be classified as exothermic (release heat) or endothermic (absorb heat).

• Reactants are the substances that undergo a chemical change, while products are the new substances formed.

• Chemical reactions can be represented by chemical equations, showing the reactants and products involved.

• Factors such as tempe...read more
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Q1. Hydrogenation chemical reactions distillation
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Aptitude was very easy and we can easily answer all the questions

A very general topics were asked and need to speak in discipline

Q1. It was most tough round and mostly students were eliminated in this round
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Q2. The pressure of pump required to flow a liquid from bottom to up?
Ans. 
The pressure required depends on the height of the liquid column and its density.
• The pressure required is directly proportional to the height of the liquid column.

• The pressure required is also affected by the density of the liquid.

• The pressure can be calculated using the formula P = ρgh, where P is pressure, ρ is density, g is acceleration due to gravity, and h is height of the liquid column.

• The pump should be able to ...read more
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Q3. What is present above the distillation tray?
Ans. 
Vapor space is present above the distillation tray.
• The vapor space is where the vapor from the boiling liquid accumulates.

• It is important to maintain a certain level of vapor space to prevent flooding of the tray.

• The height of the vapor space can be controlled by adjusting the reflux ratio.

• The vapor space can also be used for heat transfer by introducing a cooling medium.

• Examples of equipment present in the vapor space
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Basic EHS & Technical questions

Q1. Plant operation knowledge check
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Q2. Basic industrial knowledge of operations & engineering.
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Q1. With site manager capability of candidate check
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Q2. Formal knowledge check
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Q1. Past company experience
Ans. 
I have 5 years of experience as a Production Officer in a manufacturing company.
• Managed production schedules and ensured timely delivery of products.

• Implemented quality control measures to maintain product standards.

• Collaborated with cross-functional teams to optimize production processes.

• Trained and supervised production staff to improve efficiency and productivity.

• Implemented cost-saving initiatives resulting in a 10
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Q2. Confidence & attitude check, family background etc
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