Ashok Leyland Electrical Wiring Harness Design Engineer Interview Questions and Answers

Q1. What would consider for designing rubber component ?
Ans. 
Rubber component design requires consideration of material properties, application requirements, and manufacturing processes.
• Identify the application requirements and environmental conditions

• Select appropriate rubber material based on properties such as hardness, elasticity, and chemical resistance

• Design for manufacturability, considering factors such as mold design and tooling

• Consider post-processing requirements such...read more
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Q2. How will you avoid failures in the component
Ans. 
To avoid failures in components, I will follow a rigorous testing process and ensure proper maintenance.
• Conduct thorough testing of components before installation

• Regularly inspect and maintain components to prevent wear and tear

• Use high-quality materials and components

• Ensure proper installation and alignment of components

• Monitor performance and address any issues promptly
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Q1. GD&t starigtness and flatness
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Q1. Tell me your experience in your previous job
Ans. 
I have 3 years of experience working as a Design Engineer at XYZ Company.
• Led a team in designing a new product from concept to production

• Utilized CAD software to create detailed drawings and models

• Collaborated with cross-functional teams to ensure project deadlines were met
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Q2. What is total experience
Ans. 
Total experience refers to the cumulative years of work experience a person has in a particular field.
• Total experience includes all relevant work experience, internships, and projects in the field.

• It is important to highlight the total experience in a resume or job application.

• Employers often look for candidates with a certain level of total experience in the field.

• For example, a design engineer with 5 years of total e...read more
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Q1. What is the countermeasures on sheet metal issue?
Ans. 
Countermeasures on sheet metal issue involve identifying root causes, implementing corrective actions, and continuously monitoring for improvements.
• Identify root causes of sheet metal issues such as warping, cracking, or distortion

• Implement corrective actions such as adjusting tooling, changing material specifications, or modifying the manufacturing process

• Continuously monitor the production process to ensure the effec...read more
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Q2. Which type of bead use?
Ans. 
The type of bead used depends on the specific application and requirements of the design.
• Consider the material of the bead (e.g. glass, plastic, metal)

• Take into account the size and shape of the bead

• Evaluate the color and finish of the bead

• Choose a bead that is compatible with the manufacturing process and intended use
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Q3. How to do surface compensation?
Ans. 
Surface compensation is adjusting the dimensions of a part to account for variations in the manufacturing process.
• Surface compensation involves making adjustments to the design to ensure proper fit and function

• It is important to consider factors such as material shrinkage, tool wear, and machine accuracy

• Common methods include adding or removing material, changing tolerances, or modifying the geometry

• Software tools like...read more
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Q4. What is springback?
Ans. 
Springback is the tendency of a material to return to its original shape after being bent or deformed.
• Springback occurs in materials like metal when they are bent or formed into a shape.

• It can lead to inaccuracies in the final shape of a part if not accounted for in the design.

• Engineers often use simulations and calculations to predict and compensate for springback in their designs.
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Simple logical reasoning

Q1. Are you ready for relocation?
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Q1. What is process BIW fixture?
Ans. 
A process BIW fixture is a tool used in the manufacturing process of a car's body-in-white (BIW) to hold and position the components during assembly.
• BIW stands for body-in-white, which refers to the stage of a car's manufacturing process where the body shell is assembled but not yet painted or trimmed.

• A process BIW fixture is designed specifically for a particular car model and is used to ensure accurate and consistent...read more
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About design related

Q1. Draw the 2d and 3d diagram
Ans. 
I need more context to draw the 2D and 3D diagram. Please provide details.
• What is the subject matter of the diagram?

• What are the dimensions and scale of the diagram?

• What tools or software should I use to create the diagram?

• Are there any specific requirements or constraints for the diagram?

• Can you provide any reference materials or examples?
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The questions were based on basic engineering and combination of some reasoning questions

They given a catia 3d model to draw

Q1. The questions are mainly based on project and some technical subject
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Q1. If you were not selected for this job role what is the next step
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