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I was interviewed in Jan 2025.
Core tools and techniques used in quality engineering include 5 core tools, 7 QC tools, 8D methodology, and the Why-Why analysis.
5 Core Tools: APQP, PPAP, FMEA, MSA, SPC
7 QC Tools: Check sheets, Pareto charts, Cause-and-effect diagrams, Histograms, Scatter diagrams, Control charts, Flowcharts
8D Methodology: Eight disciplines problem solving approach used to identify, correct, and prevent recurring problems
Why-Why Analy...
The role of a company in Design for Manufacturability (DWM) is to ensure that products are designed in a way that makes them easy and cost-effective to manufacture.
Ensuring that product designs are optimized for efficient manufacturing processes
Collaborating with design and manufacturing teams to identify and address potential manufacturing challenges early in the design phase
Implementing design guidelines and best pra...
MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control.
MSA is a method used to assess the measurement system variation to ensure data accuracy.
SPC is a method used to monitor and control a process through statistical analysis.
MSA includes Gage R&R studies to evaluate the measurement system's repeatability and reproducibility.
SPC involves using control charts to detect any variatio...
Process quality refers to the level of consistency, accuracy, and effectiveness in the execution of a particular process.
Process quality is about ensuring that a specific process consistently meets the desired standards and requirements.
It involves identifying and eliminating defects, errors, and variations in the process to improve overall quality.
Process quality can be measured using metrics such as defect rates, cyc...
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
8D stands for 8 disciplines, each representing a step in the problem-solving process
Steps include defining the problem, forming a team, identifying root causes, implementing corrective actions, and preventing recurrence
Example: A manufacturing company uses 8D to address a recurring defect in their product
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posted on 3 Sep 2024
I have a strong background in quality engineering, proven track record of improving processes, and a passion for continuous improvement.
I have a Bachelor's degree in Engineering with a focus on quality control
I have successfully implemented lean manufacturing principles in my previous role, resulting in a 20% increase in efficiency
I am certified in Six Sigma and have led multiple projects that resulted in cost savings
ECN process stands for Engineering Change Notice process, which is used to document and track changes made to a product or process.
ECN process is used to document and track changes made to a product or process.
It involves creating a formal notice detailing the proposed change, including the reason for the change and its potential impact.
The notice is then reviewed and approved by relevant stakeholders before implementa...
BOM for harness refers to the Bill of Materials for the components used in the harness assembly.
BOM for harness includes a list of all components required for the harness assembly
It specifies the quantity of each component needed
BOM helps in ensuring all necessary parts are included in the assembly
Examples of components in a harness BOM: wires, connectors, terminals, protective sleeves
I was interviewed in Jul 2024.
I applied via Referral and was interviewed in Apr 2024. There were 2 interview rounds.
Defect prevention can be achieved through various methods such as implementing quality control processes, conducting thorough inspections, and continuous improvement efforts.
Implementing quality control processes to catch defects early on
Conducting thorough inspections at various stages of production
Utilizing statistical process control to monitor and improve processes
Implementing error-proofing techniques to prevent h...
I applied via Referral and was interviewed in Sep 2023. There were 2 interview rounds.
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
8D stands for Eight Disciplines and is a structured problem-solving process.
It involves a team approach to thoroughly analyze a problem, identify root causes, and implement corrective actions.
The 8D process includes steps such as forming a team, defining the problem, implementing interim containment actio...
There are various quality tools used in quality engineering to analyze and improve processes.
There are around 7 basic quality tools commonly used in quality engineering: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.
Additional quality tools include: 5 Whys, fishbone diagram, 8D methodology, Failure Mode and Effects Analysis (FMEA), Statistical Process Cont...
Quality tools are techniques and methodologies used to monitor, analyze, and improve processes to ensure high quality outcomes.
Quality tools help identify and solve quality-related issues in processes.
Examples include Pareto charts, fishbone diagrams, control charts, and scatter diagrams.
These tools can be used to track defects, analyze root causes, monitor process variations, and make data-driven decisions.
Quality too...
5S is a methodology used to organize a workplace for efficiency and effectiveness.
Sort: Remove unnecessary items from the workplace.
Set in order: Organize remaining items in a logical manner.
Shine: Clean and inspect the work area regularly.
Standardize: Establish standards and procedures for maintaining the organized workplace.
Sustain: Ensure the 5S system is maintained and improved over time.
Example: Implementing 5S in...
Standard online aptitude tests with some written questions
Group assessment day, lasted 4 hours, group tasks followed by one-on-one
Logical Reasoning,Verbal Reasoning
I finished my hard work by prioritizing tasks, staying organized, seeking help when needed, and ensuring quality standards were met.
Prioritized tasks based on deadlines and importance
Stayed organized by creating to-do lists and setting goals
Sought help from team members or supervisors when facing challenges
Ensured quality standards were met through thorough testing and attention to detail
posted on 8 Jan 2024
Basic questions about mathematics, grammer etc
I applied via Company Website and was interviewed in Dec 2022. There were 2 interview rounds.
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