Amalgam Steel Junior Engineer Interview Questions and Answers

There is a technical round for freshers in 50 marks question paper .

Q1. Why are you looking for a job?
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Q2. In your mechanical engineering which subject you like the most ??
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Q3. What do you think of yourself in the next 5 years?
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Q1. Detatal about the subject in which you are strong
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Q2. Proper introduction
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Q1. Asking aboit PDI
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Q2. What is FMEA and how to improve control plan?
Ans. 
FMEA is Failure Modes and Effects Analysis used to identify and prioritize potential failures in a process or product.
• FMEA involves identifying potential failure modes, their effects, and the likelihood of their occurrence.

• To improve a control plan using FMEA, prioritize high-risk failure modes and implement controls to prevent or mitigate them.

• Regularly review and update the FMEA and control plan based on new informat...read more
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Q3. What is the full form of FMEA
Ans. 
Failure Mode and Effects Analysis
• FMEA stands for Failure Mode and Effects Analysis

• It is a systematic method for identifying and preventing potential failures in a design or process

• Helps in prioritizing and addressing potential failure modes based on their impact and likelihood

• Commonly used in industries such as automotive, aerospace, and manufacturing

• Example: Conducting FMEA on a car engine to identify potential failur
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Q4. What is 5S and how to maintain it?
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5S is a methodology used to organize a workplace for efficiency and effectiveness by sorting, setting in order, shining, standardizing, and sustaining.
• Sort - Remove unnecessary items from the workplace.

• Set in order - Organize remaining items in a logical manner.

• Shine - Clean and inspect the workplace regularly.

• Standardize - Establish standards and procedures for maintaining the workplace.

• Sustain - Ensure the 5S system ...read more
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Q5. How to find the error in root cause?
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To find the error in root cause, analyze the situation, gather data, identify potential causes, and test hypotheses.
• Analyze the situation thoroughly to understand the context of the error.

• Gather data from various sources to identify patterns or anomalies.

• Identify potential causes by brainstorming and using tools like fishbone diagrams or 5 Whys.

• Test hypotheses by conducting experiments or simulations to validate the ro...read more
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Q1. What are doing in your work place
Ans. Monitoring the parameters and take action.
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Q2. Monitoring the parameters and take action
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Q1. Circuite digram of hydraulucs
Ans. 
A circuit diagram of hydraulics shows the flow of hydraulic fluid through a system of valves, cylinders, and pipes.
• Hydraulic pump: generates pressure to move fluid through the system

• Valves: control the direction and flow rate of the fluid

• Cylinders: convert fluid pressure into mechanical force

• Pipes: transport the fluid between components

• Pressure gauges: monitor the pressure levels in the system
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Q2. Bearing types, mechanism, utility, eot ect.
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Q1. Introduction and personal and professional abilities,
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Q2. Communication skills.
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Q1. Personal information What about your self etc..
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Q2. Work experience etc...
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Q3. Which department in worked experience you have.
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Q1. What is preventive and predictive maintenance work.
Ans. 
Preventive maintenance is scheduled maintenance to prevent breakdowns while predictive maintenance uses data to predict failures.
• Preventive maintenance involves regularly scheduled maintenance to prevent equipment breakdowns and prolong the lifespan of equipment.

• Predictive maintenance uses data analysis to predict when equipment failure is likely to occur, allowing for maintenance to be scheduled before a breakdown occ...read more
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Q2. What is PLC and HMI.
Ans. 
PLC stands for Programmable Logic Controller and HMI stands for Human Machine Interface.
• PLC is a digital computer used for automation of electromechanical processes.

• It is used to control machinery on factory assembly lines, amusement rides, or light fixtures.

• HMI is a graphical interface that allows humans to interact with machines.

• It provides a visual representation of the process being controlled by the PLC.

• Examples o...read more
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Q1. Electrical protection regarding questions.
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Q2. How to manage Power factor.
Ans. 
Power factor can be managed by using capacitors, improving equipment efficiency, and reducing reactive power.
• Install capacitors to offset reactive power and improve power factor

• Upgrade equipment to more efficient models

• Reduce the amount of reactive power by optimizing operations

• Implement power factor correction techniques

• Regularly monitor and maintain power factor levels
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Q3. Furnace related questions. Etc....
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Q1. About previous company
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Q2. How many your Experience
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Q1. Technical as your field
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