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10+ Synergies Castings Interview Questions and Answers
Q1. What is present GD&T ASME standard?
The present GD&T ASME standard is ASME Y14.5-2018.
ASME Y14.5-2018 is the current version of the GD&T standard published by the American Society of Mechanical Engineers (ASME).
GD&T stands for Geometric Dimensioning and Tolerancing, which is a system used to define and communicate engineering tolerances.
The ASME Y14.5-2018 standard provides guidelines and rules for the interpretation and application of GD&T symbols, terms, and definitions.
It covers various aspects such as datum...read more
Q2. What is process for a project (from scratch to commission)
The process for a project involves planning, design, implementation, testing, and commissioning.
Define project scope and objectives
Create a project plan with timelines and milestones
Design the system or product
Procure necessary materials and equipment
Implement the design and build the system or product
Test the system or product to ensure it meets requirements
Commission the system or product for use
Provide ongoing support and maintenance
Document the entire process for future r...read more
Q3. What is Current CTC ?
Current CTC refers to the current salary or compensation package of the candidate.
Current CTC is the total amount of money a candidate is currently earning from their job.
It includes the base salary, bonuses, incentives, and any other monetary benefits.
Candidates may choose to disclose their Current CTC during interviews to negotiate a better offer.
For example, if a candidate's Current CTC is $80,000 per year, it means they are currently earning that amount annually.
Q4. Explain ring topology
Ring topology is a network topology where each device is connected to exactly two other devices, creating a circular network.
Devices are connected in a circular manner
Data flows in one direction
Failure of one device can affect the entire network
Examples include Token Ring and SONET
Q5. What welding process would you use here?
The appropriate welding process would depend on the materials being joined and the desired strength and appearance of the weld.
Consider the materials being joined - different processes are suitable for different materials (e.g. MIG for steel, TIG for aluminum)
Consider the desired strength of the weld - some processes offer stronger welds than others (e.g. TIG welding produces high-quality, strong welds)
Consider the appearance requirements - certain processes may produce clean...read more
Q6. Explain modbus protocol
Modbus is a communication protocol used for transmitting data over serial lines between electronic devices.
Modbus is used in industrial automation systems to connect a supervisory computer with remote terminal units (RTUs) and programmable logic controllers (PLCs).
It uses a master-slave architecture where the master initiates the communication and the slaves respond to the requests.
Modbus supports different data types such as coils, discrete inputs, holding registers, and inp...read more
Q7. 1. What are different kinds of weld and its applications. 2. What is stress, strain, torque, buoyancy etc
1. Different types of welds and their applications. 2. Stress, strain, torque, buoyancy, etc.
Different types of welds include butt welds, fillet welds, lap welds, etc.
Butt welds are used to join two pieces of metal together end-to-end, while fillet welds are used to join two pieces of metal together at right angles.
Lap welds are used to join two pieces of metal together that overlap each other.
Stress is the force per unit area that a material is subjected to, while strain is ...read more
Q8. What is difference between static and dynamic analysis
Static analysis deals with loads that do not change over time, while dynamic analysis considers loads that vary with time.
Static analysis is used to determine the effects of loads that do not change over time, such as dead loads and live loads.
Dynamic analysis considers loads that vary with time, such as wind loads, seismic loads, and vibrations.
Static analysis is simpler and less computationally intensive compared to dynamic analysis.
Dynamic analysis is essential for structu...read more
Q9. What are Duplex stainless steels applications?
Duplex stainless steels are used in various applications due to their high strength and corrosion resistance.
Used in chemical processing industries for handling corrosive materials
Commonly used in oil and gas industry for pipelines and offshore platforms
Used in pulp and paper industry for equipment like digesters and bleach washers
Applications in desalination plants for seawater intake systems
Q10. Introduce yourself Do you know P2P cycle, explain it Achivement Biggest Challenge till date in job Vendor selection process Material basics knowledge Commercials terms and conditions
I am an experienced Buyer with knowledge of the P2P cycle, vendor selection process, material basics, and commercial terms and conditions.
I have a strong understanding of the P2P (Procure-to-Pay) cycle, which involves the entire process of purchasing goods or services, from identifying the need to making the payment.
I am familiar with the vendor selection process, including evaluating potential vendors based on their capabilities, pricing, quality, and delivery timelines.
I ha...read more
Q11. How to perform spectral fatigue analysis
Spectral fatigue analysis is performed by calculating the stress response of a structure to dynamic loads over a range of frequencies.
Determine the dynamic loads acting on the structure
Calculate the stress response of the structure using spectral methods
Analyze the stress response at different frequencies to assess fatigue damage
Consider factors such as material properties, load history, and environmental conditions
Use software tools like MATLAB, ANSYS, or ABAQUS for spectral...read more
Q12. Explain this GD&T symbol.
This GD&T symbol is called concentricity.
Concentricity is a geometric tolerance that controls the central axis of a cylindrical feature relative to a datum axis.
It ensures that the cylindrical feature has a consistent center point within a specified tolerance zone.
The symbol for concentricity is a circle with two parallel lines inside.
It is often used to control the alignment of rotating parts, such as shafts and bearings.
Example: A concentricity tolerance of 0.05mm means tha...read more
Q13. Project execution approach and phases
Project execution approach involves planning, executing, and monitoring phases to ensure successful completion.
Planning phase involves defining project scope, objectives, and deliverables.
Execution phase involves carrying out the plan and coordinating resources.
Monitoring phase involves tracking progress, identifying issues, and making adjustments as needed.
Q14. Strength of Materials
Strength of Materials is the study of how materials behave under different types of stress and strain.
It involves analyzing the properties of materials such as elasticity, plasticity, and toughness.
It is used to design structures that can withstand different types of loads and forces.
Examples include analyzing the strength of a bridge, the durability of a building, or the resistance of a material to wear and tear.
It is important in fields such as civil engineering, mechanical...read more
Q15. Architecture of Control Logix
Control Logix is a programmable automation controller used in industrial automation systems.
Control Logix is part of the Logix family of controllers by Rockwell Automation.
It uses a tag-based structure for programming and configuration.
Control Logix supports various communication protocols such as Ethernet/IP and ControlNet.
It offers high-speed processing capabilities for real-time control applications.
Q16. Basic power apps experience
Power Apps experience is essential for data analysts to create custom apps for data visualization and analysis.
Power Apps is a low-code platform for building custom business apps without writing code.
Data analysts can use Power Apps to create interactive dashboards and reports for data visualization.
Experience with connecting Power Apps to various data sources like Excel, SharePoint, and SQL databases is valuable.
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