Senior Research Fellow
20+ Senior Research Fellow Interview Questions and Answers
Q1. What is the temperature range for annealing, quenching, normalizing, austempering and multiple other heat treatments in the metallurgical arena??
The temperature range for various heat treatments in metallurgy varies depending on the specific process.
Annealing temperature range: 300-1200°C
Quenching temperature range: Room temperature to 200°C
Normalizing temperature range: 800-950°C
Austempering temperature range: 250-450°C
Other heat treatments have their own specific temperature ranges
Temperature ranges can also vary depending on the type of metal being treated
Q2. What are the various loads acting on a Car while it is moving on the road?
Loads acting on a car while moving on the road
Weight of the car
Frictional force between the tires and the road
Air resistance or drag
Inertia
Centrifugal force while turning
Additional weight of passengers and cargo
Q3. Why is Steel being used for Spring manufacturing and not any other Metal
Steel is used for spring manufacturing due to its high strength, durability, and elasticity.
Steel has high tensile strength, making it ideal for withstanding the stress and pressure of springs.
Steel is durable and resistant to deformation, ensuring a longer lifespan for the springs.
Steel has excellent elasticity, allowing the springs to return to their original shape after being compressed or stretched.
Other metals may not possess the same combination of strength, durability,...read more
Q4. what are IP, BP, USP? Friability test as per IP. Tablet QC parameters.
IP, BP, USP are pharmacopoeial standards. Friability test is a measure of tablet strength. Tablet QC parameters include weight, hardness, disintegration, dissolution, etc.
IP, BP, USP are standards set by Indian Pharmacopoeia, British Pharmacopoeia, and United States Pharmacopeia respectively
Friability test measures the ability of a tablet to withstand abrasion during handling and packaging
Tablet QC parameters include weight variation, hardness, disintegration time, dissolutio...read more
Q5. What was the diameter of the DI pipes that were continuously casted while on your stint in NML?
The diameter of the DI pipes continuously casted at NML was 100mm.
DI pipes were continuously casted at NML
The diameter of the pipes was 100mm
Q6. What are the differences in the various heat treatment processes?
Heat treatment processes differ in temperature, time, and cooling rate to achieve desired material properties.
Annealing: heating and slowly cooling to reduce hardness and increase ductility
Quenching: rapid cooling to increase hardness and strength
Tempering: heating and cooling to increase toughness and reduce brittleness
Normalizing: heating and cooling to refine grain structure and improve machinability
Hardening: heating and cooling to increase hardness and wear resistance
Sph...read more
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Q7. Figure out the relationship between hardness and strength and explain why it is so?
Hardness and strength are related but not the same. Hardness is a measure of resistance to indentation while strength is a measure of resistance to deformation.
Hardness is a measure of a material's ability to resist scratching, cutting, or penetration.
Strength is a measure of a material's ability to resist deformation or fracture under an applied load.
Hardness and strength are related because materials that are harder tend to be stronger, but this is not always the case.
For e...read more
Q8. What's exergy and how you define it.?
Exergy is a measure of the maximum useful work that can be obtained from a system.
Exergy is a thermodynamic property that measures the maximum useful work that can be obtained from a system.
It is also known as availability or available work.
Exergy is useful in analyzing and optimizing energy systems.
It takes into account the quality of energy and the irreversibilities in a system.
For example, a cup of hot coffee has a higher exergy than a cup of cold coffee because the hot co...read more
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Q9. What are the various symbols used in GD&T?
GD&T symbols include geometric symbols, datum feature symbols, and material condition modifiers.
Geometric symbols include straightness, flatness, circularity, cylindricity, and profile of a surface
Datum feature symbols include datum target, datum feature simulator, and datum feature identifier
Material condition modifiers include maximum material condition, least material condition, and regardless of feature size
GD&T symbols are used to specify the geometric requirements of a ...read more
Q10. What are the forms of heat treatments and enstate the differences between them....
Heat treatments include annealing, tempering, quenching, and case hardening. Each process has unique properties and uses.
Annealing involves heating and slowly cooling to soften metal and improve ductility.
Tempering involves heating and cooling to increase toughness and reduce brittleness.
Quenching involves rapid cooling to increase hardness and strength.
Case hardening involves adding a hard outer layer to a softer metal.
Each process has specific temperature and time requireme...read more
Q11. What was the diameter of the DI pipes used during the continuous casting process.....
The diameter of DI pipes used during the continuous casting process varies depending on the specific application.
The diameter of DI pipes used in continuous casting can range from 100mm to 1000mm or more.
The diameter is determined by factors such as the size of the casting machine, the type of metal being cast, and the desired output.
For example, a smaller diameter pipe may be used for casting smaller products like rods or bars, while a larger diameter pipe may be used for ca...read more
Q12. What is the cryogenic process of heat treatment??
Cryogenic process of heat treatment involves cooling materials to extremely low temperatures to improve their properties.
Materials are cooled to temperatures below -150°C using liquid nitrogen or helium.
This process improves the wear resistance, toughness, and dimensional stability of materials.
Common applications include treating tool steels, aerospace alloys, and superconducting materials.
The process can also be used for stress relieving and improving the magnetic propertie...read more
Q13. Illustrate the Fe-C diagram with the boundary lines as in peritectic or eutectic lines?
Fe-C diagram with peritectic or eutectic lines
Fe-C diagram shows the phases of iron-carbon alloys at different temperatures and carbon concentrations
Peritectic line separates the liquid and solid phases during cooling
Eutectic line separates the two-phase region from the three-phase region
Peritectic reaction occurs when a solid phase reacts with a liquid phase to form a new solid phase
Eutectic reaction occurs when a liquid phase transforms into two solid phases at a specific c...read more
Q14. What are basic of functional remote sensing
Functional remote sensing involves using satellite or aerial imagery to gather information about the Earth's surface and its processes.
Utilizes satellite or aerial imagery to collect data
Analyzes the data to understand processes on Earth's surface
Can be used for monitoring land use changes, vegetation health, and environmental impacts
Helps in disaster management and urban planning
Examples include monitoring deforestation using satellite images or tracking crop health using ae...read more
Q15. Describe the relation between strength and hardness??
Strength and hardness are related but not the same. Strength is the ability to withstand force while hardness is resistance to deformation.
Strength refers to the ability of a material to withstand an applied force without breaking or deforming.
Hardness refers to the resistance of a material to deformation, scratching, or abrasion.
A material can be strong but not hard, such as rubber, or hard but not strong, such as glass.
The relationship between strength and hardness depends ...read more
Q16. Differentiate between the various forms of heat treatment?
Heat treatment includes annealing, tempering, quenching, and normalizing.
Annealing involves heating the material to a specific temperature and then cooling it slowly.
Tempering involves heating the material to a specific temperature and then cooling it quickly.
Quenching involves heating the material to a specific temperature and then cooling it rapidly.
Normalizing involves heating the material to a specific temperature and then cooling it in still air.
Each form of heat treatme...read more
Q17. What are Regulatory bodies?
Regulatory bodies are organizations that enforce rules and regulations in various industries to ensure safety, fairness, and compliance.
Regulatory bodies exist in various industries such as finance, healthcare, food and drug, and environmental protection.
They create and enforce rules and regulations to ensure safety, fairness, and compliance.
Examples of regulatory bodies include the FDA, SEC, EPA, and FCC.
Regulatory bodies may also conduct inspections, investigations, and aud...read more
Q18. Draw the continuous cooling curves and explain the schema...
Continuous cooling curves show the cooling behavior of a material during solidification.
Continuous cooling curves are used to determine the cooling rate required for a material to achieve a desired microstructure.
They are plotted by cooling a sample at a constant rate and measuring its temperature as a function of time.
The curves can be used to predict the formation of different phases and microstructures in the material.
Examples of materials that can be analyzed using contin...read more
Q19. Final year project - Testing methodology used
Used black box testing methodology to ensure functionality and user experience met requirements.
Conducted functional testing to ensure all features worked as intended
Performed regression testing to ensure new updates did not break existing features
Conducted user acceptance testing to ensure user experience met requirements
Used boundary value analysis to test input validation
Used equivalence partitioning to test different input scenarios
Tested error handling and recovery
Used e...read more
Q20. Why Springs are used?
Springs are used to store and release mechanical energy in various applications.
Springs are used to absorb and store energy, which can then be released gradually or all at once.
They are commonly used in mechanical systems to provide cushioning, suspension, or tension.
Examples include car suspension systems, door hinges, and watches.
Different types of springs include coil springs, leaf springs, and gas springs.
Q21. Draw the Fe-C diagram with their bifurcations....
Fe-C diagram shows the phases of iron-carbon alloys at different temperatures and carbon concentrations.
The diagram is also known as the iron-carbon phase diagram.
It is used to understand the behavior of steel and cast iron.
The diagram shows the different phases of iron and carbon at different temperatures and carbon concentrations.
The diagram has three main regions: austenite, ferrite, and cementite.
The eutectoid point is an important feature of the diagram.
Bifurcations occu...read more
Q22. Major Aircraft Structural Parts?
Major aircraft structural parts include fuselage, wings, empennage, and landing gear.
Fuselage: main body of the aircraft where passengers and cargo are carried
Wings: provide lift and support the aircraft in flight
Empennage: includes the tail section with horizontal and vertical stabilizers
Landing gear: supports the aircraft during landing and takeoff
Q23. applications of GIS in terrain field
GIS is used in terrain field for mapping, analysis, and visualization of spatial data.
Mapping terrain features such as elevation, slope, aspect, and land cover
Analyzing terrain characteristics for environmental impact assessments
Visualizing terrain data for urban planning and disaster management
Creating 3D models of terrain for simulation and visualization
Monitoring changes in terrain over time using remote sensing data
Q24. difference between cbc and ebc mode
CBC and EBC modes are different encryption modes used in cryptography.
CBC (Cipher Block Chaining) mode uses the output of the previous block as an input to the current block
EBC (Electronic Codebook) mode encrypts each block of data independently
CBC mode is more secure than EBC mode because it introduces randomness and prevents patterns in the encrypted data
EBC mode is faster and simpler than CBC mode, but less secure
CBC mode is commonly used in applications where data securit...read more
Q25. Experience with data modelling
I have extensive experience with data modelling.
I have worked on various data modelling projects throughout my career.
I am proficient in using tools such as ERD diagrams and UML diagrams.
I have experience in designing and implementing databases for different applications.
I have also worked on data warehousing projects, designing and implementing data marts and data warehouses.
I am familiar with different data modelling techniques such as conceptual, logical, and physical mode...read more
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