10+ SAP PP Consultant Interview Questions and Answers

Questions related to SAP PP Consultant role including production process flow, BOM creation, material master views, demand management, production execution, and MRP run differences.

• PP production process flow involves planning, execution, and monitoring of production processes.

• Co-product and by-product are two types of secondary products produced during the main production process.

• Non-stock items can be included in BOM by creating a phantom item or using a material type that a...read more

Shop floor configuration for production order includes work center, routing, production version, and material master data.

• Define work centers for operations

• Create routing with sequence of operations

• Maintain production version for BOM explosion

• Ensure material master data is accurate

Control key in SAP is important for defining the behavior of a particular operation or transaction in the system.

• Control key determines how a particular operation or transaction will be executed in SAP PP.

• It helps in defining the scheduling parameters, lead time, and other relevant details for a specific task.

• Examples of control keys include PP01 for standard production order, PP02 for production order with project stock, etc.

Handled multiple implementation projects in SAP PP

• Managed end-to-end implementation of SAP PP module for a manufacturing company

• Successfully implemented SAP PP for a pharmaceutical company, streamlining their production process

• Handled customization and configuration of SAP PP module for a food processing company

• Provided training and support to end-users during and after implementation

Production version is a specific instance of a BOM and routing used for production planning and execution.

• Production version links specific BOM and routing data for a particular production run

• It allows for changes to be made to the BOM and routing without affecting other production runs

• Production version can be created manually or automatically based on certain criteria

Improved configuration by optimizing production planning parameters resulting in 20% reduction in lead times.

• Optimized production planning parameters to reduce lead times

• Implemented automatic scheduling to improve efficiency

• Streamlined material requirements planning process

• Enhanced integration with other modules for better data flow

Material master views in PP are used to store and manage data related to production planning.

• The Basic Data view contains information such as material type, unit of measure, and weight.

• The Work Scheduling view contains data related to production scheduling, such as lead time and lot size.

• The MRP view contains data related to material requirements planning, such as safety stock and reorder point.

• The Production Resources/Tools view contains data related to production resources ...read more

SAP system landscape refers to the arrangement of SAP systems in a network environment.

• SAP system landscape includes development, quality assurance, and production environments.

• It involves multiple servers, databases, and clients working together.

• Each landscape is tailored to meet the specific needs of the organization.

• Changes are typically made in the development environment before being moved to production.

• Examples of landscapes include single system landscape, two-system l...read more

Important configurations in SAP PP include work centers, routing, production versions, and material master data.

• Work centers: Define where and how production operations are carried out.

• Routing: Specifies the sequence of operations in production.

• Production versions: Used to manage different versions of a product's BOM and routing.

• Material master data: Contains all the information about materials used in production.

SAP PP can be integrated with other SAP modules like MM, SD, and QM for seamless data flow and process optimization.

• Integration with SAP MM for material procurement and inventory management

• Integration with SAP SD for sales order processing and delivery scheduling

• Integration with SAP QM for quality management and inspection processes

MRP stands for Material Requirements Planning and is a system used to plan and control inventory levels and production schedules.

• MRP helps in determining the quantity and timing of raw materials required for production.

• It considers factors such as lead time, inventory levels, and demand forecasts.

• MRP generates a production schedule and purchase order for raw materials.

• It helps in avoiding stockouts and excess inventory.

• MRP is an important tool for efficient production plannin...read more

Different types of MRP in SAP include MRP, MRP Live, and MRP Areas.

• MRP (Material Requirements Planning) is the traditional MRP functionality in SAP.

• MRP Live is the new MRP functionality introduced in SAP S/4HANA.

• MRP Areas allow for planning at a more detailed level within a plant or storage location.