10+ Line Incharge Interview Questions and Answers

The component needs to be checked for any defects or damage.

• The grinding could be due to a defect in the component or damage caused during machining.

• Inspect the component thoroughly to identify any cracks, chips, or other defects.

• Check the grinding machine for any issues that could be causing the problem.

• Ensure that the correct grinding wheel is being used for the component material.

• Consider adjusting the grinding parameters to prevent future grinding issues.

To handle low manpower and high UPH, prioritize tasks, cross-train employees, and implement automation.

• Prioritize tasks based on their importance and urgency

• Cross-train employees to perform multiple tasks

• Implement automation to reduce the workload on employees

• Use data analysis to identify bottlenecks and optimize processes

• Consider outsourcing or hiring temporary staff if necessary

Kaijan is a term used in the manufacturing industry to refer to a specific process or technique.

• Kaijan is a method used to optimize production efficiency.

• It involves analyzing and improving various aspects of the production line.

• Examples of Kaijan techniques include time studies, process mapping, and value stream mapping.

5s is a methodology for organizing a workplace for efficiency and effectiveness. TPM (Total Productive Maintenance) focuses on maximizing equipment effectiveness.

• 5s involves sorting, setting in order, shining, standardizing, and sustaining.

• TPM aims to prevent breakdowns, improve overall equipment effectiveness, and involve all employees in maintenance.

• 5s helps in TPM by creating a clean and organized work environment, making it easier to identify equipment issues and perform ...read more

The number of scrap rate per day varies depending on various factors.

• The scrap rate can be influenced by factors such as production volume, quality control measures, and operator skill.

• It is important to track and analyze the scrap rate to identify areas for improvement.

• Examples of scrap rate could be 10 units per day or 2% of total production.

• Implementing preventive measures can help reduce the scrap rate.

SMT stands for Surface Mount Technology, a process of mounting electronic components onto the surface of a printed circuit board (PCB).

• SMT involves placing components onto the PCB using pick-and-place machines.

• The components are then soldered onto the PCB using a reflow oven.

• SMT allows for smaller and more compact electronic devices.

• SMT requires specialized equipment and trained personnel.

• SMT has largely replaced through-hole technology in modern electronics.

Lean manufacturing is a systematic method for minimizing waste within a manufacturing system without sacrificing productivity.

• Focuses on eliminating waste in processes such as overproduction, waiting, transportation, extra processing, inventory, motion, and defects

• Involves continuous improvement and respect for people

• Uses tools like 5S, Kanban, and value stream mapping to streamline operations

• Promotes efficiency, quality, and customer satisfaction

• Examples include Toyota Produ...read more

I'm sorry, but 'zozzle' is not a recognized term or technology.

An injection molding machine is a manufacturing tool used to produce plastic parts by injecting molten material into a mold.

• Injects molten material into a mold to create plastic parts

• Commonly used in manufacturing industries for mass production

• Can produce a wide range of products such as automotive parts, containers, and toys

Measurement gauge is a tool used to measure dimensions or thickness of objects.

• Measurement gauges come in various types such as calipers, micrometers, and rulers.

• They are used in industries like manufacturing, construction, and engineering.

• Measurement gauges help ensure accuracy and precision in measurements.

• Regular calibration of measurement gauges is important to maintain accuracy.

• Examples of measurement gauges include Vernier calipers, dial indicators, and tape measures.