PPC Manager

Role & responsibilities

• Develop and implement production schedules to ensure timely completion of projects related to pressure vessels and heat exchangers.
• Coordinate with design, procurement, and production teams to ensure the smooth flow of material and manufacturing processes.
• Monitor production progress and adjust schedules to meet changing customer demands and project deadlines.

• Material Management:
• Work with the purchasing team to ensure timely procurement of raw materials, components, and other production-related supplies.
• Monitor stock levels and ensure that inventory is managed efficiently to avoid shortages or overstocking.
• Ensure that materials are available and accessible for fabrication and assembly tasks without delays.

• Production Control:
• Supervise the fabrication and welding processes, ensuring they meet industry standards for pressure vessels and heat exchangers.
• Implement lean manufacturing practices to reduce waste, improve throughput, and increase efficiency.
• Monitor quality control standards and ensure compliance with both internal and regulatory requirements.
• Troubleshoot production issues and work with relevant departments to resolve delays or quality concerns.

• Coordination and Communication:
• Act as the point of contact between the production team, management, and other departments for production-related matters.
• Maintain clear and effective communication with engineering, procurement, and quality assurance teams to resolve any issues that may arise during fabrication or assembly.
• Provide regular updates to senior management on the status of ongoing projects, production schedules, and any potential delays.

• Documentation and Reporting:
• Maintain accurate records of production schedules, material usage, and inventory management.
• Prepare daily, weekly, and monthly production reports, highlighting key performance indicators(KPIs), such as production efficiency, material wastage, and adherence to schedules.
• Analyze production data to identify trends, bottlenecks, and areas for improvement in the production process.

Required Qualifications:

• Bachelors degree in Mechanical Engineering or a related field.
• Minimum 10-18 years of experience in production planning and control, specifically in a fabrication or manufacturing environment (preferably pressure vessels, heat exchangers, or related heavy industrial products).
• Strong knowledge of manufacturing processes, including welding, fabrication, machining, and assembly of pressure vessels and heat exchangers.
• Familiarity with ISO 9001 and ASME (or other relevant) standards.
• Excellent problem-solving skills and the ability to work under pressure to meet deadlines.
• Strong communication, coordination, and interpersonal skills.
• Proficiency in using ERP systems (Enterprise Resource Planning) and production planning software.
• Lean manufacturing experience is a plus.

Desired Skills:

• Experience with 6 Sigma or other quality management methodologies.
• Understanding of welding codes, material specifications, and fabrication drawings.
• Project management skills with the ability to manage multiple tasks simultaneously.

Personal Attributes:

• Detail-oriented with a focus on accuracy and quality.
• Strong analytical skills and the ability to interpret data.
• A proactive and result-oriented individual who is self-motivated and can work independently as well as part of a team.

Work Environment:

• The role is based in a fabrication facility, requiring occasional on-site presence to monitor production activities.
• The role may involve working with heavy machinery, welding operations, and other industrial equipment

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Preferred candidate profile

Perks and benefits