Plant Operations Head - Sricity Location

Milton is hiring for a Plant Operation Head for Sricity Andhra Pradesh Plant.

Interested candidates can share their resume to shraddha.watve@hamiltonindia.in

JD - Plant Operations Head

• Production Planning based on Sales forecasts. Prioritization and planning of the production according to Sales orders.
• Draw up a production schedule to optimize on production costs
• To plan budget for production and ensure production follows as per the budget.
• Ensure that the factory has the necessary resources in terms of manpower, quality an quantity, systems, technology, information, materials and equipment to meet the business objectives and uninterrupted production
• Developing a Production Resource Requirements Plan.
• Plans, develops and establishes the policies and practices related to manpower, machines and materials to all production activities.
• Define the cost of processing after factoring the fixed and variable costs and recommend efficiency improvements.
• To Plan Production meetings both pre-production & during actual production.
• Providing vision, leadership and direction for manufacturing activities, ensuring execution of the jobs within cost and schedule constraints.
• Direct responsibility for preparation, approval and control of annual plant budgets.
• Directly ensures production on schedule in accordance to the Quality Standards at the lowest possible cost with the highest quality and within safety norms.
• Ensures the flow of procurement of materials is timely undertaken and no delays are caused because of non-availability of the raw materials.
• Coordinating with Purchase on supply of material.
• Ensuring production processes meet customer/sales demands and are executed to ensure the quality of deliverable products.
• Mobilizing resources during peak season and additional manpower to ensure support to sales
• Ensure appropriate certification standards are maintained for the machinery and plant including safety measures
• Ensure that capacities and resources are optimally used to achieve a cost advantage and manufacture profitably.
• Define the good manufacturing practices for Hamilton and systematic improvements in the present processes including development of new processes.
• Intensively work on the weak areas and bottlenecks of our present processes and recommend improvements including their impeccable execution.
• Develop review systems to ensure effective manufacturing and avoid last minute crisis
• Managing the mix between manual processes and automation based on commercial feasibility.
• Reducing wastage and lowering cost of production by bringing in productivity improvements.
• Develop and track improvement in reduction of planned Overtime hours.
• Ensure quality of the products-RM/PM and quality checks at different stages of production.
• Developing quality systems and processes. Adopt best practices in manufacturing and GMP
• Quality improvement processes including ISO implementation, Kaizen and Kanban, 5S, OHAS
• Improving and ensuring safety at the plant
• Conducting Safety audits and safety drills.
• Regular Maintenance of tools and machinery including the upkeep of moulds. Maintenance of equipment and spares
• Preventive Maintenance and periodic shutdowns.
• Ensuring that production is not held up because of maintenance related issues.
• Coordinating with manufacturers and service providers for upkeep of the machines and maintenance contract servicing.
• Timely calibration of equipment
• Ensuring that every operator in the plant is responsible for preventive maintenance
• Overseeing the infrastructure of new plants including building and civil works.
• Responsible for all status Analysis & Reporting to Internal Stakeholders.
• Create and oversee Budget and Schedule.
• Management of working capital in coordination with Finance and through proper estimation and forecast.
• Ensuring Cost Reduction, Optimization and Standardization.
• Develop and implement accurate documentation processes.
• Monitor the documentation process followed in the team.
• Implementation and compliances with all Quality Standards required by ISO & other certifications.
• Estimating costs and setting the quality standards.
• Managing local bodies including power supply boards
• Managing Factory Inspector
• Certifications and Test certificates
• Overall responsibility to interact with all external parties to the plant such as local government agencies, legal agencies, local media and interest groups
• Ensuring that health and safety guidelines are followed.
• Ensure implementation and evolution of safety procedure.•
• Building effective team which includes recruitment of capable staff
• Maintaining the peace and order at the plant and industrial relations
• Managing attendance, discipline and punctuality
• Performance review of the Team-Overseeing and Effectively Monitoring the team
• Training & Development of team

TECHNICAL:

Production techniques-batch processing, continuous processing etc

Production processes involved in HDPE, PP and other plastics etc

Selection and understanding of choosing moulds and mould designs

Knowledge of production and processing - Knowledge of raw materials,

production processes, quality control, costs, and other techniques for

maximizing the effective manufacture of goods.

Production Planning and Forecasting

Well versed with MS office and other digital application

Good Industry knowledge