Support Remelt Professional

• Manpower Planning : Manage shift manpower to ensure adequate staffing levels to meet production demands.
• Production Planning Coordination : Work closely with the planning department to understand the next two days casting production plan.
• Sequencing Production : Ensure efficient sequencing of the production plan to meet daily production targets.
• Hot Metal Coordination : Coordinate with the recycling plant for hot metal supply to meet the production plan for the day.

Safety & Quality Assurance :

• Tool Box Talks (TBT) : Conduct TBTs with team members, specifically focusing on molten metal handling and quality control practices.
• Safety Protocols : Ensure strict adherence to PTW (Permit to Work) and LOTOTO (Lockout/Tagout) systems.
• JSA Reviews : Conduct and review Job Safety Analyses (JSA) for each activity on the shop floor.
• Cultural Maintenance : Foster a safe and efficient working culture by addressing issues immediately and maintaining a focus on safety and teamwork.

Maintenance & Troubleshooting :

• Breakdown Management : Take direct responsibility for resolving any breakdowns (electrical and mechanical) with the help of shift team members.
• Melter/Holder Furnace : Oversee burner-related breakdowns and adjustments (eg, second-stage, first-stage, exhaust, pilot).
• Spare Parts Management : Monitor and manage spare parts inventory, including cyclic valves, Janatic valves, couplings, butterfly valves, and related tools.

Spectrometer Operations :

• Chemical Analysis : Operate the spectrometer for alloy chemical analysis and maintain standardization for CRM samples.
• Spectrometer Lathe Machine : Supervise operations and maintenance of the spectrometer lathe machine, including tool inventory and AMC (Annual Maintenance Contract) support.
• Gas Cylinder Management : Monitor and manage Argon gas cylinder inventory for spectrometer operations.

Inventory & Consumables Management :

• Consumables Tracking : Maintain daily operational consumable stock and ensure timely reporting.
• Media Ball Management : Supervise media ball replacement, cleaning, and inventory control. Ensure effective use and maintenance of media case jali and casting boxes.
• Spare Parts Inventory : Oversee spare parts such as valves, coupling components, and burner assemblies, ensuring they are stocked and available for quick use.

Data Entry & Reporting :

• Shift Log Writing : Maintain accurate shift logs and report any incidents or anomalies during the shift.
• Data Entry : Enter production and maintenance data into the Level2 and Oracle systems, ensuring accurate records of shift performance, production output, and maintenance activities.
• OT Reporting : Track daily overtime (OT) and report findings. Work to identify ways to reduce OT costs and improve shift efficiency.

Training & Development :

• Departmental Training : Lead and facilitate departmental training sessions to ensure all team members are well-prepared and equipped with necessary skills.
• Oracle System Entry : Ensure accurate entry of training activities and records into the Oracle system.
• Mock Drills : Organize and participate in regular mock drills for emergency preparedness.

General Operations :

• Mold Maintenance : Supervise daily mold maintenance activities to ensure all molds are in proper working condition.
• Casual Labor Utilization : Ensure 100% utilization of casual labor for condition improvement and 5S implementation in remelt areas.
• Cycle Time Monitoring : Monitor and report on melter cycle time to ensure efficient operation and process optimization.

External Coordination & Purchases :

• MSO Preparation : Prepare MSOs (Material Shipping Orders) for any equipment that needs to be sent outside the plant.
• Purchase Requests : Handle purchase requests through the Ekaayan system and coordinate necessary approvals.
• Material Issuance : Issue material slips for required items and ensure proper documentation through the Ekaayan system.

Other Responsibilities :

• Shutdown Participation : Participate in monthly PM (Preventive Maintenance) schedules and yearly plant shutdowns.