Vizag Steel Interview Questions, Process, and Tips

Q1. Phone scanner interview
Ans. Yes I want phone scanner interview
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Q2. Final interview and typing
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Q3. Yes I want final interview and typing
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Q1. File is made of
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Q2. Steel rule is a made of
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Q3. The point angle of scriber is
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The point angle of scriber is the angle between the two cutting edges of the scriber.
• The point angle is typically between 30 and 60 degrees.

• It affects the sharpness and durability of the scriber.

• A larger point angle will result in a stronger but less sharp scriber.

• A smaller point angle will result in a sharper but less durable scriber.
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Q4. The point angle of centre punch
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The point angle of a centre punch is typically 90 degrees.
• The point angle is the angle between the two sides of the punch tip.

• A 90 degree point angle is the most common and versatile for general use.

• Different point angles can be used for specific applications, such as 60 degrees for softer materials.

• The point angle affects the size and shape of the indentation made by the punch.
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Q1. What is the heat treatment
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Heat treatment is a process used to alter the physical and sometimes chemical properties of a material through controlled heating and cooling.
• Heat treatment involves heating a material to a specific temperature, holding it at that temperature for a certain amount of time, and then cooling it at a controlled rate.

• The purpose of heat treatment is to improve the material's hardness, strength, toughness, ductility, and oth...read more
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Q1. What is the magnetic particle test procedure
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Magnetic particle test is a non-destructive testing method used to detect surface and near-surface flaws in ferromagnetic materials.
• The test involves magnetizing the component, applying magnetic particles to the surface, and inspecting for indications of defects.

• Defects such as cracks, laps, seams, and inclusions can be detected using this method.

• The test can be performed using either dry magnetic powder or wet fluores...read more
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Basic aptitude questions of 10th maths

Q1. Basic engineering 1st and 3rd year topics
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All India written Test

Q1. Any past experience in the relavent org
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Q2. Technical
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Q1. What is the chip relieving angle
Ans. 
The chip relieving angle is the angle between the cutting edge of a tool and the surface of the workpiece.
• The chip relieving angle is important in machining operations as it affects the chip formation and evacuation.

• A larger chip relieving angle allows for better chip flow and reduces the chances of chip clogging or built-up edge.

• Different materials and cutting conditions may require different chip relieving angles for...read more
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Q2. What is the pitch of the thread
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The pitch of a thread refers to the distance between adjacent threads on a screw or bolt.
• Pitch is typically measured in millimeters or inches.

• It determines the tightness or looseness of the fit between the screw and the threaded hole.

• A finer pitch means more threads per unit length, resulting in a tighter fit.

• A coarser pitch means fewer threads per unit length, resulting in a looser fit.

• For example, a screw with a pitc...read more
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Q3. What is the lip angle on drill bit
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The lip angle on a drill bit refers to the angle formed between the cutting edge of the drill bit and the surface of the material being drilled.
• The lip angle affects the cutting action and chip formation during drilling.

• A smaller lip angle provides a more aggressive cutting action, but may cause the drill bit to wander or chatter.

• A larger lip angle provides a more controlled cutting action, but may generate more heat.

• C...read more
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Q4. How do calculate pitch circle dia. in spur gear
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Pitch circle diameter in spur gear is calculated using the formula: PCD = (Number of teeth / Diametral pitch)
• The pitch circle diameter (PCD) is the diameter of the imaginary circle that passes through the center of the gear teeth.

• To calculate the PCD, you need to know the number of teeth on the gear and the diametral pitch.

• The formula to calculate PCD is PCD = (Number of teeth / Diametral pitch).

• For example, if a gear ...read more
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Q5. What is the formula for Feed calculation
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The formula for feed calculation in mechanical engineering is Feed = (Number of teeth on the cutter x RPM x Chip load)
• Feed is a crucial parameter in machining operations

• It determines the rate at which the cutting tool advances into the workpiece

• The formula for feed calculation involves the number of teeth on the cutter, RPM (revolutions per minute), and chip load

• Chip load refers to the thickness of the material removed...read more
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Q6. Why forged steel is used for machine parts
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Forged steel is used for machine parts due to its superior strength, durability, and resistance to wear and tear.
• Forged steel has a higher tensile strength compared to other materials, making it ideal for heavy-duty machine parts.

• It has excellent toughness and impact resistance, ensuring the parts can withstand high loads and vibrations.

• Forged steel is highly resistant to wear and tear, reducing the need for frequent r...read more
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Q7. What was the distortion during welding
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Distortion during welding refers to the changes in shape or dimensions of the welded material caused by the heat and cooling processes.
• Distortion occurs due to the expansion and contraction of the material during welding.

• It can result in changes in the straightness, flatness, or angularity of the welded components.

• Distortion can be minimized by using proper welding techniques, such as preheating, controlling heat input...read more
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Q8. What was the remidy to avoid dostortion
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To avoid distortion, proper design, material selection, and manufacturing processes should be followed.
• Use appropriate design techniques to minimize stress concentrations.

• Select materials with suitable mechanical properties to withstand applied loads.

• Ensure proper heat treatment and surface finishing to reduce residual stresses.

• Implement accurate manufacturing processes to maintain dimensional stability.

• Perform regular...read more
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Q9. What measure u adopt while doing gas cutting of steel to avoid distortion.
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To avoid distortion while gas cutting steel, measures like preheating, using proper cutting speed, and cooling are adopted.
• Preheating the steel before cutting to reduce thermal shock

• Using proper cutting speed to prevent excessive heat buildup

• Cooling the steel after cutting to prevent warping

• Using a jig or fixture to hold the steel in place during cutting

• Using a smaller cutting torch tip to reduce heat input

• Using a back...read more
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Q10. Distortion took place on longer products, to avoid this do stich cutting instead of doing continuos gas cutting. After cooling/ normal temp. then remove/cut the stiches. Sothat it won't b distorted.
Ans. 
Stitch cutting can be used to prevent distortion on longer products by cutting them into smaller sections and then removing the stitches after cooling.
• Distortion can occur on longer products during gas cutting.

• Stitch cutting involves cutting the product into smaller sections using stitches.

• After cooling or reaching normal temperature, the stitches are removed.

• This method helps to prevent distortion on the product.

• Examp...read more
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