Varroc Group Apprentice Interview Questions and Answers

Q1. Everything that is on your resume
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Q1. Past experience and salary
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Q1. Self Introduction
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Q1. Regarding job previous job responsibility. Technical questions.
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Q1. They asked each and everything that is on the resume.
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Q2. They ask read drawing symbols
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Q3. They prefer the person having experience in winding
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Q1. Past employer details
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Q2. Past salary ( be very specific). They carry a verification on your career even after your joining
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Q1. Department related questions like,pfmea,Spc,MSa,why why analysis drawing,molding defects,qms etc
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Q2. Answers as per questions
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Q1. General knowledge of company,why u want left current organisation,skill and communication, departmental questions , working company, stability etc
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It been from your studies and some from general knowledge and few are technical

GD is about the new technology in automotive industry

Q1. It's about me and my family
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Q2. Technical questions from polymer materials
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Q3. My experience in industry
Ans. 
I have 5 years of experience working in the automotive industry as a mechanical engineer.
• Designed and implemented new components for vehicles

• Performed testing and analysis on vehicle systems

• Collaborated with cross-functional teams to solve engineering challenges
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Q1. Explanation about my projects
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I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a community.
• Designed and implemented a new software system for a manufacturing company to streamline production processes

• Developed a renewable energy solution for a community by installing solar panels and wind turbines

• Collaborated with a team of engineers to optimize ...read more
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Q2. How is injection molding machine working and new technology development in machine's
Ans. 
Injection molding machine works by melting plastic pellets and injecting the molten material into a mold to create a solid object.
• Plastic pellets are fed into a heated barrel where they are melted

• The molten plastic is then injected into a mold cavity under high pressure

• The plastic cools and solidifies in the mold, taking its shape

• New technology developments include faster cycle times, improved energy efficiency, and en...read more
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Q1. How many type of defect and define those defects in detail?
Ans. 
There are three main types of defects in engineering: design defects, manufacturing defects, and usage defects.
• Design defects occur when there is an issue with the initial design of a product, leading to problems in its functionality or safety. For example, a car with a faulty braking system due to a design flaw.

• Manufacturing defects happen during the production process, resulting in a product that does not meet the in...read more
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Q2. Define 7 wastes
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The 7 wastes refer to inefficiencies in a process that can be eliminated to improve productivity and quality.
• Transportation: Unnecessary movement of materials or products

• Inventory: Excess inventory leading to waste of resources

• Motion: Unnecessary movement of people

• Waiting: Idle time in a process

• Overproduction: Producing more than needed

• Overprocessing: Doing more work than necessary

• Defects: Errors that require rework or
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Q3. What is line balance and how we can say line is balance?
Ans. 
Line balance refers to distributing workload evenly among different stations in a production line to optimize efficiency.
• Line balance ensures that each station in the production line has a similar amount of work to do.

• It helps in preventing bottlenecks and maximizing throughput.

• Line balance can be achieved by adjusting the cycle times at each station or by adding/subtracting workstations.

• An example of line balance is i...read more
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Q4. How you start you day in office??
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Q5. How we can reduce defects and increase productivity?
Ans. 
To reduce defects and increase productivity, focus on continuous improvement, training, quality control, and efficient processes.
• Implement a quality control system to catch defects early on

• Provide regular training to employees to improve skills and knowledge

• Analyze data to identify root causes of defects and implement corrective actions

• Streamline processes to eliminate waste and improve efficiency
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Q6. What is an OEE and define which factors affect this ?
Ans. 
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
• OEE is calculated by multiplying Availability, Performance, and Quality.

• Factors affecting OEE include equipment downtime, speed loss, and defects in production.

• Improving OEE involves reducing downtime, increasing production speed, and minimizing defects.

• For example, implementing preventive maintenance can reduce eq
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Q1. Where are you from ?
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Q2. How many members in your family?
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Q3. What is occupation of your father and mother?
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Q4. Are you ready for relocate?
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