TVS Upasana Engineering Deputy Manager Quality Interview Questions and Answers

Q1. What is kizan what you think about it
Ans. 
Kaizen is a Japanese business philosophy of continuous improvement.
• Kaizen focuses on making small, incremental changes to improve processes and systems.

• It involves all employees in the organization and encourages suggestions for improvement.

• Kaizen aims to eliminate waste, increase efficiency, and improve quality.

• Examples of Kaizen practices include daily team meetings to discuss improvements, visual management boards,
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Q2. What is 5s in your word
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5S is a methodology used to organize a workplace for efficiency and effectiveness by sorting, setting in order, shining, standardizing, and sustaining.
• Sort: Remove unnecessary items from the workplace.

• Set in order: Organize remaining items in a logical manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish guidelines and procedures for maintaining the organized workplace.

• Sustain: Ensure the 5S s...read more
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Q1. Measuring of gear instuments
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Measuring gear instruments involves using precision tools to ensure accurate dimensions and performance.
• Use micrometers and calipers to measure gear dimensions

• Check gear tooth profiles with gear measurement machines

• Verify gear hardness with hardness testers

• Inspect gear surface finish with profilometers
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Q2. What is A.P.G. used
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A.P.G. is used in Quality Engineering to measure the accuracy and precision of a measurement system.
• A.P.G. stands for Average and Range Method.

• It is used to evaluate the variation in measurements taken by a measurement system.

• The Average is the central tendency of the measurements, while the Range is the spread of the measurements.

• A.P.G. helps in determining if a measurement system is capable of producing accurate and ...read more
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Q3. What is Yoke Poke
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Yoke Poke is a term used in quality engineering to describe a method of testing the strength and durability of a product.
• Yoke Poke involves applying pressure or force to a product to see if it can withstand the intended use without breaking or failing.

• It is commonly used in industries such as automotive, aerospace, and manufacturing to ensure product reliability.

• For example, in automotive testing, a yoke poke test may ...read more
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Q4. Kaizen is most important in plant
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Q5. Safety is 1st and quality is must
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Q1. 1. Go through your resume very deeply, they gone ask questions from your resume first.
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Q2. 2. Good understanding of TPM , line Balancing, 7 qc tools, apqp, pfmea etc.
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Q1. Same as mentioned in first round but more deeply...specially TPM pillers.
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Q1. 1. Basic questions about you, your family background. 2. Why you want a switch etc
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Q1. Any questions it can be technical or non technical (10 to 15 min )
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Q1. Why was production issue the material holes ?
Ans. 
Production issue of material holes could be due to manufacturing defects, improper handling, or design flaws.
• Possible manufacturing defects in the material causing holes

• Improper handling during production leading to holes in the material

• Design flaws in the production process resulting in material holes
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Q2. How do the issues sloved the material
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Issues with materials are solved by identifying root causes, implementing corrective actions, and conducting thorough testing.
• Identify the root cause of the issue with the material

• Implement corrective actions to address the root cause

• Conduct thorough testing to ensure the issue is resolved

• Document the process and lessons learned for future reference
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Q1. What is after treatment system in engine and how it's working?
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Q2. Qualification.
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Q1. Self introduction
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Q2. Questions on Product Testing
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Q3. Black box testing?
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Q1. PPAP, APQP, FMEA
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Q2. Explain 8D Analysis
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8D Analysis is a problem-solving method used to identify, correct, and prevent recurring problems in a systematic way.
• 8D stands for 8 disciplines, each representing a step in the problem-solving process

• It involves creating a team, defining the problem, implementing short-term and long-term solutions, and preventing recurrence

• Example: Step 5 of 8D Analysis involves verifying the effectiveness of the corrective actions t
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Q3. Products handled.
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I have experience handling a wide range of products including consumer goods, electronics, and pharmaceuticals.
• Managed inventory of consumer goods such as clothing, home goods, and beauty products

• Handled electronics including smartphones, laptops, and accessories

• Experience with pharmaceutical products and ensuring compliance with regulations

• Managed distribution of perishable goods like food and beverages
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Q1. Expected salary?
Ans. 
Negotiable based on experience and responsibilities
• Salary is negotiable based on my experience and the responsibilities of the position

• I am open to discussing salary expectations during the interview process

• I am looking for a competitive salary that reflects my qualifications and contributions

• I am flexible and willing to consider a range of salary offers
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Q2. Self introduction
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John dear final infection final gear checking auto gear ruling tester manually tester Sanjay auto groups Bajaj sale .

Q1. Only gear checking Bajaj sale John dear sale final infection quality.
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Q2. Quality checking auto gear ring tester DFCE checking inspection quality
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Q3. Only gear checking DFCE quality
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