Theeta Electricals Production Engineer Team Lead Interview Questions, Process, and Tips for Experienced

To update the line in FMDC board, follow these steps:

• Access the FMDC board

• Identify the line that needs to be updated

• Make necessary changes or modifications to the line

• Ensure the updated line meets the required specifications

• Test the updated line for functionality and quality

• Document the changes made for future reference

OEE (Overall Equipment Efficiency) is a calculation used to measure the effectiveness of a production process.

• OEE is a metric that combines availability, performance, and quality to determine the overall efficiency of a production line.

• It is calculated by multiplying the availability, performance, and quality factors together.

• OEE provides insights into how well the equipment is being utilized and identifies areas for i...read more

Kaizen is a continuous improvement philosophy in production engineering that encourages employees to suggest and implement ideas for process improvement.

• Kaizen is a Japanese term meaning 'change for the better' or 'continuous improvement'.

• It involves small, incremental changes made by employees to improve processes, reduce waste, and increase efficiency.

• Kaizen encourages a culture of continuous learning, problem-solvin...read more

TPM stands for Total Productive Maintenance, a systematic approach to equipment maintenance that aims to maximize productivity and minimize downtime.

• TPM focuses on proactive and preventive maintenance to improve equipment reliability and performance.

• It involves the participation of all employees in the maintenance process.

• TPM aims to eliminate all losses, including breakdowns, setup and adjustment time, and defects.

• It ...read more

TPM-JH stands for Total Productive Maintenance - Jishu Hozen.

• TPM-JH is a maintenance methodology used to improve equipment effectiveness and reduce downtime.

• It focuses on proactive maintenance activities to prevent equipment failures.

• Jishu Hozen is a Japanese term meaning autonomous maintenance.

• TPM-JH involves training operators to perform routine maintenance tasks and inspections.

• It aims to create a culture of ownersh...read more

The 7QC tools are a set of quality control tools used in production engineering to identify and solve quality-related issues.

• The 7QC tools include: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.

• These tools help in analyzing data, identifying root causes of problems, and implementing corrective actions.

• For example, a Pareto chart can be used to prioritize q...read more

Cycle time is the total time it takes to complete a process or task, while take time is the time it takes for an individual to complete their part of the process.

• Cycle time is a measure of efficiency and productivity.

• Take time is the time taken by an individual to complete their specific task within the overall cycle time.

• Cycle time includes all the steps and activities involved in completing a process.

• Take time can va...read more

Rejection analysis is the process of identifying and understanding the reasons for product or process failures.

• Rejection analysis helps in identifying the root causes of failures.

• It involves analyzing rejected products or components to determine the reasons for rejection.

• The analysis may include examining manufacturing processes, quality control measures, and product specifications.

• By understanding the reasons for reje...read more

SPM machine stands for Special Purpose Machine. It is a custom-built machine designed to perform specific manufacturing tasks efficiently.

• SPM machines are designed for specific manufacturing tasks and are not versatile like general-purpose machines.

• They are often used in industries like automotive, aerospace, and electronics.

• Examples of SPM machines include CNC machines, drilling machines, and assembly machines.

• These m...read more