Star Engineers India Interview Questions and Answers

Q1. Communities you have handled and their general defects along with route causes
Ans. Like, plastic -short mold because of low injection pressure or tool design, focus on casting , PCB , SMD compenents
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Q2. Any situation based of failure analysis of electronic components I.e.resistor,capacitor etc
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Q3. Case study of 8D , explain in all principle along with your contribution
Ans. 
8D is a problem-solving methodology used in Supplier Quality Assurance. It consists of 8 steps to identify, analyze, and resolve issues.
• 8D stands for 8 Disciplines and is used to address and solve problems in a systematic manner.

• The 8 disciplines include: D1 - Form a team, D2 - Describe the problem, D3 - Develop interim containment actions, D4 - Identify root cause, D5 - Develop permanent corrective actions, D6 - Imple...read more
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Q4. How do perform Supplier performance,Audit and qualification ?
Ans. 
Supplier performance, audit, and qualification are performed through a systematic process to ensure quality and compliance.
• Establish clear performance criteria and metrics for suppliers

• Conduct regular audits to assess supplier capabilities and compliance with quality standards

• Qualify suppliers based on their ability to meet requirements and provide consistent quality

• Monitor supplier performance through scorecards and f...read more
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Q5. Supplier ratings system , how do you improve worst performing supplier ?
Ans. 
To improve the worst performing supplier, a systematic approach can be taken involving evaluation, communication, collaboration, and continuous improvement.
• Evaluate the root causes of poor performance through data analysis and supplier audits.

• Communicate the performance issues with the supplier, clearly outlining expectations and areas for improvement.

• Collaborate with the supplier to develop corrective action plans and...read more
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Q6. Knowledge and few situation based questions on PPAP , specially MSA , SPC
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Q7. Handling of high issue and important tasks i.e customer complains
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Q1. APQP process and importance
Ans. 
APQP is a process used in supplier quality assurance to ensure that suppliers meet quality requirements.
• APQP stands for Advanced Product Quality Planning.

• It is a structured process that helps in the development of new products or processes.

• APQP involves cross-functional collaboration between suppliers and customers.

• It includes various phases such as planning, design, development, validation, and production.

• The importan...read more
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Q2. Sampling plan and AQL condition to fix sampling plan
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A sampling plan is a method used to select a subset of items from a larger population for inspection, and the AQL condition determines the acceptable quality level for the sampled items.
• Sampling plans help ensure that a representative sample is selected for inspection.

• The AQL condition sets the maximum number of defective items that can be accepted in the sample.

• Sampling plans and AQL conditions are typically determine...read more
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Q1. Why you want to leave your current job ?
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Q2. Which of your strengths and skill will be benifits to proposal role
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Q1. How do you control and overcome legacy quality system?
Ans. 
To control and overcome legacy quality systems, it is important to assess the current system, identify gaps, develop a transition plan, and implement necessary changes.
• Conduct a thorough assessment of the existing quality system to understand its strengths and weaknesses

• Identify gaps and areas for improvement by comparing the legacy system with industry standards and best practices

• Develop a transition plan that outline...read more
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Q2. What makes you suitable for this job ?
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Q3. Mention Commodity export and few questions on it , like harness , how do make error proof supply on wire interchange?
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Q1. What is a component part library?
Ans. 
A component part library is a collection of standardized parts or components used in engineering design and manufacturing.
• Contains standardized parts or components

• Used in engineering design and manufacturing

• Helps ensure consistency and efficiency in product development

• Examples: screws, bolts, nuts, bearings
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Q2. What is the concept of preventive maintenance?
Ans. 
Preventive maintenance is the practice of regularly inspecting, servicing, and replacing parts to prevent equipment failure.
• Regularly scheduled inspections and maintenance tasks are performed to prevent breakdowns

• Parts are replaced before they fail to avoid costly repairs

• Helps to extend the lifespan of equipment and improve overall efficiency

• Examples include changing oil in a car, cleaning air filters in HVAC systems,
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Q3. What about SMT process
Ans. 
SMT process involves surface mounting components onto a PCB using solder paste and reflow soldering.
• SMT stands for Surface Mount Technology

• Components are placed on the surface of the PCB instead of through-holes

• Solder paste is applied to the pads, components are placed, and then heated in a reflow oven

• Common SMT components include resistors, capacitors, ICs, and diodes
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About purchase and Scm

Q1. Technical standards and rules follwed
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Q1. Salary expectation and commitment to the company
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