Sigma Electric Manufacturing Corporation Production DET Interview Questions and Answers

A jig brief is a document that outlines the specifications and requirements for creating a jig, which is a tool used in manufacturing to guide the placement of parts.

• Describes the dimensions, materials, and tolerances for the jig

• Includes instructions on how to use the jig effectively

• May contain diagrams or drawings for reference

A fixture is a device used to securely hold and position a workpiece during a manufacturing operation.

• Fixtures are commonly used in machining operations to ensure accurate and repeatable positioning of the workpiece.

• They are designed to be rigid and stable to prevent movement during machining.

• Examples of fixtures include vices, clamps, jigs, and chucks.

• Fixtures can be custom-made for specific parts or standardized for

Grinding is a manufacturing process that involves removing material from a workpiece using an abrasive wheel.

• Grinding is a machining process used to finish surfaces or create shapes with high precision.

• It is commonly used in metalworking, woodworking, and other industries.

• Examples of grinding operations include surface grinding, cylindrical grinding, and centerless grinding.

Case hardening is a heat treatment process used to increase the hardness of the surface of a metal while maintaining a tough and ductile core.

• Involves heating the metal to a specific temperature and then quenching it in a substance like water, oil, or salt to create a hardened outer layer

• Commonly used in manufacturing to improve the wear resistance of components like gears, shafts, and tools

• Examples include carburizing

As a Production Engineer, my daily work involves overseeing manufacturing processes, troubleshooting issues, optimizing production efficiency, and ensuring quality standards are met.

• Overseeing manufacturing processes to ensure smooth operations

• Troubleshooting any issues that arise during production

• Optimizing production efficiency through process improvements

• Ensuring quality standards are met and products meet specifica

I address customer complaints by listening attentively, empathizing with their concerns, offering solutions, and following up to ensure satisfaction.

• Listen actively to understand the customer's issue

• Empathize with the customer's frustration or dissatisfaction

• Offer solutions or alternatives to resolve the complaint

• Follow up with the customer to ensure their satisfaction

• Document the complaint and any actions taken for fu

Yes, I am able to operate machines independently with experience in troubleshooting and maintenance.

• I have experience operating various machines independently

• I am skilled in troubleshooting and maintenance of machines

• I can follow technical manuals and instructions accurately

• I am familiar with safety protocols and procedures for operating machines

A jig brief is a document that outlines the specifications and requirements for creating a jig, which is a tool used in manufacturing to guide the placement of parts.

• Describes the dimensions, materials, and tolerances for the jig

• Includes instructions on how to use the jig effectively

• May contain diagrams or drawings for reference

A fixture is a device used to securely hold and position a workpiece during a manufacturing operation.

• Fixtures are commonly used in machining operations to ensure accurate and repeatable positioning of the workpiece.

• They are designed to be rigid and stable to prevent movement during machining.

• Examples of fixtures include vices, clamps, jigs, and chucks.

• Fixtures can be custom-made for specific parts or standardized for

Grinding is a manufacturing process that involves removing material from a workpiece using an abrasive wheel.

• Grinding is a machining process used to finish surfaces or create shapes with high precision.

• It is commonly used in metalworking, woodworking, and other industries.

• Examples of grinding operations include surface grinding, cylindrical grinding, and centerless grinding.

Case hardening is a heat treatment process used to increase the hardness of the surface of a metal while maintaining a tough and ductile core.

• Involves heating the metal to a specific temperature and then quenching it in a substance like water, oil, or salt to create a hardened outer layer

• Commonly used in manufacturing to improve the wear resistance of components like gears, shafts, and tools

• Examples include carburizing