Savera Auto Comps Senior Quality Engineer Interview Questions and Answers

I am a highly experienced Sr. Engineer with a strong background in various engineering disciplines.

• Over 10 years of experience in mechanical, electrical, and civil engineering

• Led multiple successful projects from concept to completion

• Proficient in CAD software such as AutoCAD and SolidWorks

Implementing a Quality Management System (QMS)

• Understand the organization's quality objectives and requirements

• Identify and document processes, procedures, and work instructions

• Establish quality policies and objectives

• Define roles and responsibilities for quality management

• Implement document control and record keeping

• Develop and implement training programs

• Establish metrics and performance indicators

• Conduct internal aud...read more

IMS implementation involves the integration of various management systems to improve efficiency and effectiveness.

• IMS stands for Integrated Management System

• It combines multiple management systems, such as quality, environmental, and health and safety

• IMS implementation aims to streamline processes, reduce duplication, and improve overall performance

• Examples of IMS frameworks include ISO 9001, ISO 14001, and OHSAS 18001

The 7 QC tools are a set of problem-solving techniques used in quality management.

• The 7 QC tools include: check sheets, histograms, Pareto charts, cause-and-effect diagrams, control charts, scatter diagrams, and flowcharts.

• These tools help identify and analyze quality problems, prioritize issues, and track improvement progress.

• For example, a check sheet can be used to collect data on defects, while a Pareto chart can v...read more

Use quality tools like Pareto chart, fishbone diagram, and 5 Whys to analyze and address customer complaints.

• Identify the root cause of the complaint using tools like fishbone diagram.

• Prioritize the issues using a Pareto chart to focus on the most critical problems first.

• Use the 5 Whys technique to dig deeper into the root cause of the complaint.

• Implement corrective actions based on the analysis to prevent similar comp

7QC tools are a set of quality control tools used for process improvement and problem-solving.

• Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.

• Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Repre...read more

QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.

• QA is process oriented, focusing on preventing defects by improving processes and procedures.

• QC is product oriented, focusing on identifying defects through testing and inspection.

• QA involves activities like reviews, audits, and process improvements.

• QC involves activities like testing, inspections, and quality contro...read more

FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.

• FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.

• It involves analyzing the potential effects of these failures and developing mitigation strategies.

• FMEA helps in improving the reliability, safety, and quality of a system or process.

• There a...read more

Process & product audit type of poka yoke ensures errors are prevented during audits.

• Poka yoke in process audit involves using checklists to ensure all steps are followed correctly

• Poka yoke in product audit involves using sensors to detect defects before they occur

• Examples include using color-coded labels to prevent mix-ups in audits