SAL STEEL Production Manager Interview Questions and Answers

Q1. You can ask any question regarding work will be done on plant
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Q2. You can ask any questions over all
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Q1. You may ask any questions regarding Salary ,Behavior and personality with manpowers
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You may Discussion with Group for better organization

Q1. About the life of furnace inhencement.
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Q2. Temperature control during operation.
Ans. 
Temperature control is crucial for efficient and safe production processes.
• Temperature control systems must be in place and regularly maintained.

• Monitoring of temperature levels should be done regularly to ensure consistency.

• Proper insulation and ventilation should be considered to prevent temperature fluctuations.

• Temperature alarms and emergency shutdown systems should be installed as a safety measure.

• Examples of temp...read more
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Q3. S/P removal metallurgy
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Q1. What's your job and what does it consist of?
Ans. I have been around since 2011, our company is tha largest stainless steel producer in India in stainless Industry.
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Q2. Can you name two diagrams used by a business analyst
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Two diagrams used by a business analyst are the use case diagram and the activity diagram.
• Use case diagram: It represents the interactions between actors and the system, showing the different use cases and their relationships.

• Activity diagram: It illustrates the flow of activities within a process or system, showing the sequence of actions and decision points.

• Example: A business analyst may use a use case diagram to de...read more
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Q3. What steps are required before converting an idea into a product?
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Before converting an idea into a product, several steps need to be taken to ensure its successful development and implementation.
• Market research to identify the target audience and demand for the product.

• Conceptualization and brainstorming to refine the idea and create a clear vision.

• Feasibility analysis to assess the technical, financial, and resource requirements.

• Prototyping and testing to validate the product's func...read more
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Test contains reasoning , maths and few questions related to mechanical engineering

Q1. This is a technical round in which we had interact with the senior officer of related department
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Q2. Iron carbon diagram, material properties, college project, forging process
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Q1. Basic knowlege of casting and company
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Q2. Tell me about yourself
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Q3. What do you know about investment casting
Ans. 
Investment casting is a manufacturing process where a wax pattern is coated with a ceramic shell that is then melted away to leave a hollow metal part.
• Also known as lost-wax casting

• Used to create complex and detailed parts

• Commonly used in aerospace, automotive, and jewelry industries
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Q4. What do you know about ptc industry
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PTC industry refers to the production of physical and digital products using computer-aided design software.
• PTC stands for Parametric Technology Corporation, a software company specializing in CAD/CAM solutions.

• PTC industry involves the use of software like Creo for designing and manufacturing products.

• Companies in the PTC industry often use 3D printing technology to create physical prototypes of their designs.

• PTC indu...read more
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Q1. Basic knowlege of casting and company
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Q1. Tell me about yourself?
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Q2. How you handle manpower?
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Q3. What position in your last company?
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Q4. Tell me about your family.
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Q5. Have you knowledge of computer?
Ans. 
Yes, I have knowledge of computers.
• I am proficient in using Microsoft Office Suite

• I have experience in using production software such as SAP and MES

• I am familiar with troubleshooting basic computer issues
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Q6. How many years experience you have?
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Q1. Why are you choose mechanical trade?
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Q2. Tell me how many types of welding process?
Ans. 
There are several types of welding processes, including MIG, TIG, Stick, Flux-Cored, and Submerged Arc Welding.
• MIG (Metal Inert Gas) welding uses a wire electrode and a shielding gas to join two metal pieces together.

• TIG (Tungsten Inert Gas) welding uses a tungsten electrode and a shielding gas to create a precise and clean weld.

• Stick welding, also known as Shielded Metal Arc Welding (SMAW), uses a consumable electrode...read more
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Q3. Difference b/w GMAW and SMAW?
Ans. 
GMAW is a welding process that uses a continuously fed wire electrode, while SMAW uses a coated electrode.
• GMAW is also known as MIG welding, while SMAW is also known as stick welding.

• GMAW is faster and more efficient than SMAW.

• SMAW is better suited for outdoor welding due to its ability to work in windy conditions.

• GMAW produces less smoke and fumes than SMAW.

• GMAW is better for welding thin materials, while SMAW is bett
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Q4. What is the least count vernier calliper and micrometre?
Ans. 
The least count of vernier caliper is 0.02 mm and that of micrometer is 0.01 mm.
• Least count is the smallest measurement that can be read on a measuring instrument.

• Vernier caliper has a least count of 0.02 mm, which means it can measure up to 0.02 mm accuracy.

• Micrometer has a least count of 0.01 mm, which means it can measure up to 0.01 mm accuracy.
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Q5. Tell me what are welding defects?
Ans. 
Welding defects are imperfections that occur during the welding process.
• Porosity: gas pockets in the weld

• Undercutting: groove at the base of the weld

• Incomplete fusion: lack of bonding between the weld and base metal

• Cracks: fractures in the weld or base metal

• Spatter: metal droplets on the surface of the weld

• Distortion: warping or bending of the metal due to heat

• Inclusions: foreign materials in the weld

• Overlap: incomplet
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Q6. Have you knowledge of computer?
Ans. 
Yes, I have knowledge of computers.
• I am proficient in Microsoft Office Suite and have experience with various production software.

• I am familiar with troubleshooting basic computer issues.

• I have experience with data entry and analysis using computer programs.

• I am comfortable learning and adapting to new software and technology.
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Q7. How you handle your manpower?
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Q8. What is 5s & 7qc tool?
Ans. 
5S is a workplace organization method and 7QC tools are quality control techniques used in manufacturing.
• 5S focuses on organizing the workplace to improve efficiency and reduce waste.

• 7QC tools include Pareto charts, cause-and-effect diagrams, and control charts to identify and solve quality problems.

• Both are commonly used in manufacturing to improve productivity and quality.

• Example: Using 5S to organize a production li...read more
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Q1. What is your last salary?
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Q2. What is your salary acceptation?
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Q3. When can you join our company?
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Q1. Payment expectations
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