Rane (Madras) Production Engineer Interview Questions and Answers for Experienced

Q1. Abnormal behaviour handling
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Q2. Manpower handling
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Q1. HR, aptitude test, group discussion
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Q2. One on one round
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Q3. Group discussion
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Q4. Aptitude test and HR
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Q5. One on one round in technical
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Q1. Basic questions asked.
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Q2. 1.Tell me about yourself? 2. What is cold forging? 3. Full form of SAP? 4. What is your responsibility in last company? 5. What is 5's & How to implement in your last company? 6. What is control chart? 7. ...read more
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Q1. Asked about yourself and your last company work.
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Q1. It is final round. That time plant head asked questions about your CV.
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7 qc,monozukuri , pfmea,tpm,cycle time ,lead time, how wastes control,

Q1. About math , reasoning ,English
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Q2. About electrical engineering motor , generator,transmission , distribution
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Q3. About,Problem solving technic,how to wastes eliminate
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About Subros company,vision,core value

I am also working as a trainer .

About ac cycle ,line balancing

Q1. Man power controller by line leader and tim leader or five s an 3R and 4M and in The production time
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Q1. What is 7 waste lage of production ?
Ans. 
The 7 wastes of production are categories of waste that can occur in manufacturing processes.
• Transportation: Unnecessary movement of materials or products

• Inventory: Excess inventory leading to storage costs and potential waste

• Motion: Unnecessary movement of workers

• Waiting: Idle time during production processes

• Overproduction: Producing more than needed

• Overprocessing: Using more resources than necessary

• Defects: Errors le
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Q2. What is lean manufacturing ?
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Lean manufacturing is a production method focused on minimizing waste and maximizing efficiency.
• Focuses on eliminating waste in all forms, including time, materials, and resources

• Involves continuous improvement and problem-solving to streamline processes

• Emphasizes value creation for the customer

• Utilizes tools such as 5S, Kanban, and Kaizen

• Promotes a culture of employee involvement and empowerment
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Q3. What is kiazen and how many type of kiazen?
Ans. 
Kaizen is a Japanese term meaning continuous improvement. There are several types of Kaizen, including Gemba Kaizen, Flow Kaizen, and Process Kaizen.
• Kaizen is a Japanese business philosophy focused on continuous improvement.

• Gemba Kaizen involves making improvements at the workplace where the work is done.

• Flow Kaizen focuses on improving the flow of work or processes.

• Process Kaizen involves making improvements to specif
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Q1. What is the list count of vernier caliper?
Ans. 
The list count of vernier caliper is 20.
• Vernier caliper has two scales - main scale and vernier scale.

• The main scale has 10 divisions, each division is 1 mm.

• The vernier scale has 9 divisions, each division is 0.9 mm.

• The list count is the number of smallest divisions on the vernier scale that coincide with a division on the main scale.

• In case of vernier caliper, the list count is 20.
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Q2. What is 5'S,5M,Kpi,?
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5S is a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. 5M is a method for improving workplace safety and efficiency. KPI stands for Key Performance Indicator.
• 5S focuses on organizing the workplace to improve efficiency and reduce waste.

• 5M stands for Man, Machine, Material, Method, and Measurement and is used to identify areas for improvement in workp...read more
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Q1. Robotics knowledge
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Q2. Xyz
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Q1. Robotics knowledge
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Q2. Xyz
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