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I applied via Recruitment Consultant and was interviewed in Dec 2020. There were 4 interview rounds.
Managing people for good output requires effective communication, clear expectations, and recognition of achievements.
Establish clear goals and expectations
Provide regular feedback and constructive criticism
Encourage open communication and collaboration
Recognize and reward achievements
Provide opportunities for growth and development
Lead by example and maintain a positive attitude
Induction furnace uses electromagnetic induction to heat and melt metal.
A coil of copper wire is wrapped around the furnace chamber.
An alternating current is passed through the coil, creating a magnetic field.
The magnetic field induces eddy currents in the metal, causing it to heat up and melt.
Induction furnaces are commonly used in foundries for melting and casting metals.
They are more energy-efficient and faster than
Good metal output per shift depends on efficient production processes, skilled workers, and proper maintenance of equipment.
Efficient production processes can increase metal output per shift
Skilled workers can identify and resolve production issues quickly
Proper maintenance of equipment can prevent breakdowns and downtime
Regular monitoring of production metrics can help identify areas for improvement
Investing in new te...
Monthly average KWH per ton is a measure of energy efficiency in production.
Monthly average KWH per ton is calculated by dividing the total KWH consumed in a month by the total production output in tons.
It is a measure of energy efficiency in production and can be used to identify areas for improvement.
For example, if the monthly average KWH per ton is higher than the industry standard, it may indicate that the product...
I applied via Recruitment Consultant and was interviewed in Mar 2021. There was 1 interview round.
Handling shift requires effective time management, communication, and adaptability.
Create a schedule to ensure smooth transition between shifts
Communicate important information to the incoming shift
Delegate tasks and responsibilities clearly
Stay organized and prioritize tasks
Be adaptable and flexible to handle unexpected situations
Maintain good work-life balance to avoid burnout
Adjusting manpower with effective communication is crucial for Sr. production Engineers.
Regularly communicate with team members to understand their workload and availability
Identify areas where additional manpower is needed and communicate this to management
Ensure clear and concise communication of tasks and responsibilities to avoid confusion
Encourage open communication and feedback to address any manpower issues
Utili...
I applied via Walk-in and was interviewed in Jan 2021. There was 1 interview round.
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posted on 12 Jul 2021
I applied via Referral and was interviewed before Jul 2020. There was 1 interview round.
Line balancing rule is a technique used in production planning to optimize the workflow by evenly distributing work among different stations.
Line balancing rule aims to minimize idle time and maximize efficiency in production lines.
It involves assigning tasks to workstations in a way that each station has a similar amount of work to do.
This helps in reducing bottlenecks and improving overall productivity.
Example: In an...
To stay active in my field, I continuously seek out new technologies, attend industry events, participate in professional development courses, and collaborate with colleagues.
Stay updated on the latest technologies and trends in the field
Attend industry conferences, workshops, and seminars
Participate in professional development courses and certifications
Collaborate with colleagues on projects and research
Join professio
I applied via Naukri.com and was interviewed in Feb 2022. There was 1 interview round.
posted on 6 Feb 2022
The rejection control of the moulding machine is typically located on the control panel.
The rejection control is usually a button or switch on the control panel.
It may be labeled as 'reject' or 'scrap'.
The control allows the operator to manually reject any defective parts produced by the machine.
Some machines may also have an automatic rejection system that is programmed to detect and remove defective parts.
The locatio...
Injection moulding machine is located in the production area and problem solving involves identifying and resolving issues with the machine and the moulds.
Injection moulding machine is typically located in the production area
Problem solving involves identifying and resolving issues with the machine and the moulds
Common problems include issues with the temperature, pressure, and material flow
Solutions may involve adjust...
posted on 3 Jun 2022
I applied via Recruitment Consulltant and was interviewed in Mar 2022. There were 3 interview rounds.
VA is value analysis, while VE is value engineering. Both are cost-saving techniques used in product development.
VA is a systematic review of a product's components and functions to identify areas where cost can be reduced without affecting performance.
VE is a more comprehensive approach that involves rethinking the entire product design to achieve cost savings while improving performance.
VA is typically used in the ea...
The cost of plastic molding components can be calculated by considering factors such as material cost, tooling cost, labor cost, and overhead cost.
Determine the material cost per unit of the component
Calculate the tooling cost, which includes the cost of the mold and any necessary equipment
Factor in the labor cost, which includes the cost of operating the molding machine and any necessary labor for finishing and assemb...
Polymers are large molecules made up of repeating units called monomers. They have a wide range of applications in various fields.
Polyethylene
Polypropylene
Polyvinyl chloride
Polystyrene
Polyester
Polyurethane
Nylon
Teflon
Silicone
Rubber
I applied via Naukri.com and was interviewed in Sep 2021. There were 2 interview rounds.
CNC programming is the process of creating instructions for a computer-controlled machine to perform specific tasks.
CNC stands for Computer Numerical Control
Programs are created using CAM software
Instructions are written in G-code
Used in manufacturing for precision and efficiency
Examples include milling, drilling, and turning operations
Tooling selection depends on factors like material, operation, budget, and accuracy.
Consider the material being worked on
Determine the operation being performed
Set a budget for the tooling
Ensure the required accuracy can be achieved
Research and compare different tooling options
Consult with experts or manufacturers for recommendations
The 7 QC tools are a set of problem-solving tools used in quality control and quality management.
Check sheets: used to collect and organize data
Pareto charts: used to identify the most frequent problems
Cause-and-effect diagrams: used to identify the root cause of a problem
Histograms: used to show the distribution of data
Scatter diagrams: used to show the relationship between two variables
Control charts: used to monitor...
Controlling plans and manpower is crucial for efficient production line lead.
Develop and implement production plans based on demand and available resources
Monitor and adjust plans as necessary to meet production targets
Manage and allocate manpower to ensure optimal use of resources
Track and analyze production data to identify areas for improvement
Collaborate with other departments to ensure smooth production flow
I increased production by implementing lean manufacturing principles and optimizing production processes.
Implemented lean manufacturing principles to reduce waste and increase efficiency
Optimized production processes by identifying bottlenecks and implementing solutions
Trained and motivated employees to work more efficiently
Invested in new equipment and technology to improve production capacity
Streamlined supply chain ...
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Rating in categories
Senior Engineer
45
salaries
| â‚ą2.8 L/yr - â‚ą5.5 L/yr |
Quality Engineer
23
salaries
| â‚ą1.6 L/yr - â‚ą4.5 L/yr |
Assistant Manager
18
salaries
| â‚ą4 L/yr - â‚ą7.2 L/yr |
Production Supervisor
16
salaries
| â‚ą2.2 L/yr - â‚ą3.6 L/yr |
Maintenance Engineer
9
salaries
| â‚ą3 L/yr - â‚ą5.1 L/yr |
Kirloskar Ferrous Industries
Dhanuka Agritech
Bharat Forge
Mahindra & Mahindra