Orient Cement CCR Operator Interview Questions and Answers

Q1. What is WHRB system.
Ans. 
WHRB system stands for Waste Heat Recovery Boiler system, which is used to recover waste heat from various processes and convert it into useful energy.
• WHRB system is used to recover waste heat from processes like exhaust gases, hot air, or hot liquids.

• The recovered heat is used to generate steam or hot water for various applications.

• It helps in reducing energy consumption and increasing overall efficiency of the system...read more
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Q2. West heat (recovery) use from boiler to steam generate and use to TG for power generation
Ans. 
West heat recovery from boiler is used to generate steam which is then used in a turbine generator for power generation.
• Heat recovery from boiler is utilized to generate steam for power generation

• The steam produced is then used in a turbine generator to generate electricity

• This process helps in maximizing energy efficiency and reducing waste

• Example: Waste heat from the boiler is captured and used to heat water, creatin
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Q1. Can you provide a self-introduction?
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I am a highly skilled CCR Operator with extensive experience in operating and monitoring control room equipment.
• I have a strong background in process control and plant operations

• I am proficient in using SCADA systems and other control room software

• I have a proven track record of ensuring smooth operations and identifying and resolving issues quickly
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Q2. Can you provide details about your previous job and your salary?
Ans. 
I worked as a CCR Operator at a cement plant for 3 years, overseeing the operation of the control room.
• Operated and monitored the process parameters of the cement plant

• Ensured smooth operation and production efficiency

• Performed routine maintenance and troubleshooting tasks

• Collaborated with other team members to optimize plant performance
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Q3. Are you interested in working for Ramco Cement?
Ans. 
Yes, I am interested in working for Ramco Cement.
• I am excited about the opportunity to work in the cement industry.

• I have researched Ramco Cement and am impressed by their reputation.

• I believe my skills and experience align well with the requirements of the CCR Operator role at Ramco Cement.
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Q1. Can you provide an overview of your work experience and background?
Ans. 
I have over 5 years of experience as a CCR Operator in the oil and gas industry.
• Operated and monitored control systems to ensure smooth operation of processes

• Performed regular inspections and maintenance on equipment

• Troubleshooted and resolved any issues that arose during operations

• Collaborated with team members to optimize production efficiency

• Followed safety protocols and procedures to maintain a safe working environ
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Q2. About ball mill, roller press
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Q3. About quality control, so3, mgo, etc Power consumption, additives percentage, lime.
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Q1. Where you work doing now?
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Q2. What's your present CTC?
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Q1. How many parameters mantain?
Ans. 
As a CCR Operator, I maintain multiple parameters depending on the plant and equipment.
• The number of parameters varies depending on the plant and equipment being operated.

• Some common parameters include temperature, pressure, flow rate, and chemical levels.

• It is important to monitor and adjust these parameters to ensure safe and efficient operation.

• Regular maintenance and calibration of equipment is necessary to ensure ...read more
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Q2. Quality related questions?
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About Vartical row mill

Q1. Clinker ,Gypsum,flyash =65+30+5=100% cement
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