Kirloskar Brothers Deputy Manager Operations Interview Questions and Answers for Experienced

Different types of welding processes include MIG, TIG, stick, and flux-cored welding.

• MIG (Metal Inert Gas) welding uses a wire electrode and shielding gas to join metal pieces together.

• TIG (Tungsten Inert Gas) welding uses a non-consumable tungsten electrode and inert gas to create a strong weld.

• Stick welding, also known as Shielded Metal Arc Welding (SMAW), uses a flux-coated electrode to create the weld.

• Flux-cored we...read more

Types of defects include design defects, manufacturing defects, and marketing defects.

• Design defects are flaws in the product's design that make it unsafe or unusable.

• Manufacturing defects occur during the production process and result in a faulty product.

• Marketing defects involve improper labeling, instructions, or warnings about the product.

• Examples: A car with a faulty airbag system (manufacturing defect), a medicat...read more

Isometric drawing of piping shows 3D layout of pipes while GA diagram of vessel shows general arrangement of vessel components.

• Isometric drawing of piping provides a 3D representation of how pipes are laid out in a system

• GA diagram of vessel gives a general overview of the arrangement of components within the vessel

• Both drawings are essential for understanding the layout and design of the piping system and vessel

I have 5 years of experience working in a chemistry plant, overseeing production processes and ensuring quality control.

• Managed daily operations in a chemistry plant

• Implemented safety protocols and procedures

• Monitored production processes to ensure efficiency and quality

• Collaborated with cross-functional teams to troubleshoot issues and optimize processes

WPS essential variables are key parameters that must be monitored and controlled to ensure the quality and integrity of a welding procedure.

• Essential variables include parameters such as welding process, material type, thickness, joint design, and preheat temperature.

• Monitoring and controlling these variables is crucial to maintaining the desired weld quality and mechanical properties.

• Examples of essential variables in...read more

P91 welding procedure involves welding of P91 steel, a type of alloy steel commonly used in high temperature applications.

• P91 steel is a type of alloy steel known for its high temperature strength and corrosion resistance.

• Welding P91 steel requires preheating and post-weld heat treatment to prevent cracking.

• Proper filler material and welding technique must be used to ensure a strong weld.

• Common welding processes for P9...read more

The hardness value for P91 material is typically around 250 HB.

• Hardness value is measured using the Brinell hardness test

• P91 material is a type of steel alloy commonly used in high temperature and pressure applications

• Typical hardness value for P91 material is around 250 HB

Preheating is required to ensure even cooking and proper texture of food.

• Preheating allows the oven to reach the desired temperature before placing the food inside

• Helps in even cooking by starting the cooking process immediately

• Ensures proper texture and browning of food items

Thermal shock of ESP can lead to equipment failure, understanding troubleshooting methods is crucial for maintenance.

• Thermal shock occurs when there is a rapid change in temperature, causing stress on the equipment

• Troubleshooting methods include checking for loose connections, inspecting for physical damage, and monitoring temperature fluctuations

• Examples of troubleshooting steps include checking the power supply, insp...read more