Kia Motors Tool Room Incharge Interview Questions and Answers

Blanking is a process of cutting a flat shape from a sheet of metal.

• Blanking is used to create precise shapes from sheet metal.

• It involves cutting the desired shape from a larger sheet of metal.

• The process is often used in the manufacturing of small metal parts.

• Blanking can be done using a variety of tools, including punches and dies.

• Examples of products made using blanking include washers, gaskets, and electronic comp

Press tools are used to shape and form metal sheets and components.

• Blanking tools

• Punching tools

• Bending tools

• Drawing tools

• Forming tools

• Progressive tools

There are various types of press machines used in manufacturing processes.

• Mechanical Presses - used for cutting, punching, and forming operations

• Hydraulic Presses - used for heavy-duty applications like forging and deep drawing

• Pneumatic Presses - used for light-duty applications like riveting and stamping

• Servo Presses - used for high-precision applications like electronics manufacturing

• Screw Presses - used for high-pre...read more

Blanking burr issues can be solved by adjusting the clearance, lubrication, and tool sharpness.

• Check the clearance between the punch and die.

• Ensure proper lubrication of the tool.

• Sharpen the tool regularly.

• Use a deburring tool to remove burrs.

• Inspect the material for inconsistencies or defects.

• Adjust the feed rate and pressure.

• Consider using a different material or tool coating.

• Train operators on proper tool maintenanc

Process of draw tool involves shaping metal into a desired form using a die and punch.

• Draw tool is used to create cylindrical or conical shapes from flat metal sheets.

• The metal sheet is placed over a die and a punch is used to push the metal into the die, shaping it into the desired form.

• The process can be repeated multiple times to achieve the desired shape and thickness.

• Draw tools are commonly used in industries such...read more

My salary expectations are negotiable and dependent on the specific job responsibilities and benefits package offered.

• I am open to discussing salary expectations based on the job requirements and benefits offered

• I am looking for fair compensation that reflects my experience and skills

• I am willing to negotiate and consider other forms of compensation such as bonuses or stock options

• I am not comfortable sharing a specifi...read more