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Ipca Laboratories Process Engineer Interview Questions and Answers

Updated 9 Nov 2022

Ipca Laboratories Process Engineer Interview Experiences

1 interview found

I applied via Naukri.com and was interviewed in Oct 2022. There were 3 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - Technical 

(1 Question)

  • Q1. Basic chemical engineering
Round 3 - Technical 

(1 Question)

  • Q1. On the basis of written activity in CV

Interview Preparation Tips

Interview preparation tips for other job seekers - Do the basic technical preparation of work you are doing in current organization

Interview questions from similar companies

Interview experience
4
Good
Difficulty level
Moderate
Process Duration
2-4 weeks
Result
Selected Selected

I applied via Walk-in and was interviewed before Sep 2023. There was 1 interview round.

Round 1 - Technical 

(5 Questions)

  • Q1. Scale up technology
  • Q2. Reaction kinetic
  • Q3. Crystallisations and about PAT tool
  • Q4. Heat and mass balance
  • Q5. PFD and P&ID drawing along with BFD

Interview Preparation Tips

Interview preparation tips for other job seekers - Prepare we’ll engineering basic

Process Engineer Interview Questions & Answers

Cipla user image Prashant Chavan

posted on 28 Dec 2024

Interview experience
5
Excellent
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Not Selected

I applied via Naukri.com and was interviewed in Jun 2024. There was 1 interview round.

Round 1 - Technical 

(9 Questions)

  • Q1. What is tip speed, and how do you calculate it from the laboratory to the pilot plant?
  • Ans. 

    Tip speed is the speed at the outer edge of a rotating object, calculated by multiplying the radius by the angular velocity.

    • Tip speed is the speed at the outer edge of a rotating object.

    • It is calculated by multiplying the radius of the object by the angular velocity.

    • In the laboratory, tip speed can be calculated using the formula: Tip Speed = 2 * π * Radius * RPM.

    • In the pilot plant, the same formula can be used to calc...

  • Answered by AI
  • Q2. What are heat transfer and mass transfer, and what is their significance?
  • Ans. 

    Heat transfer is the movement of heat from one place to another, while mass transfer is the movement of mass from one place to another. Both are important in various engineering processes.

    • Heat transfer involves conduction, convection, and radiation.

    • Mass transfer involves diffusion, convection, and molecular diffusion.

    • Significance of heat transfer includes maintaining temperature in chemical reactors, HVAC systems, etc.

    • ...

  • Answered by AI
  • Q3. What actions have you taken in troubleshooting?
  • Ans. 

    I have taken various actions in troubleshooting, including analyzing data, conducting experiments, and collaborating with team members.

    • Analyze data to identify potential issues

    • Conduct experiments to test hypotheses

    • Collaborate with team members to brainstorm solutions

    • Utilize problem-solving skills to troubleshoot complex problems

  • Answered by AI
  • Q4. What are Power Number and Flow Number?
  • Ans. 

    Power Number and Flow Number are dimensionless numbers used in fluid mechanics to characterize the flow behavior of fluids in different systems.

    • Power Number is a dimensionless number used to characterize the power consumption in a mixing system. It is defined as the ratio of the power input to the fluid to the product of the impeller speed, impeller diameter, and fluid density.

    • Flow Number is a dimensionless number used...

  • Answered by AI
  • Q5. How do the P/V ratio and tip speed affect the selection of scale-up, and what criteria do you use for this selection?
  • Ans. 

    P/V ratio and tip speed impact scale-up selection in process engineering.

    • P/V ratio affects the level of shear stress in the system, influencing mixing and reaction rates.

    • Higher tip speeds can lead to increased shear forces and heat generation, impacting product quality.

    • Selection criteria include desired mixing intensity, heat transfer requirements, and shear sensitivity of the product.

    • For example, in pharmaceutical man...

  • Answered by AI
  • Q6. What is HAZAOP, and what is the procedure for it?
  • Ans. 

    HAZOP stands for Hazard and Operability Study, a systematic method to identify potential hazards and operability issues in a process.

    • HAZOP is a structured and systematic examination of a process to identify potential hazards and operability issues.

    • It involves a team of experts analyzing the process step by step to identify deviations from the design intent.

    • The team uses guide words such as 'no', 'more', 'less', 'as wel...

  • Answered by AI
  • Q7. What is your job role?
  • Ans. 

    As a Process Engineer, my job role involves designing, implementing, and optimizing industrial processes to ensure efficiency and quality.

    • Designing and implementing processes to improve efficiency and quality

    • Optimizing existing processes to reduce costs and increase productivity

    • Troubleshooting issues and implementing solutions to improve process performance

    • Collaborating with cross-functional teams to ensure smooth oper...

  • Answered by AI
  • Q8. What calculations do you perform when transferring a new product from the lab to the plant?
  • Ans. 

    Calculations include scale-up factors, equipment sizing, material compatibility, process optimization, and cost analysis.

    • Determine scale-up factors to ensure the lab process can be replicated in the plant

    • Size equipment appropriately for the larger scale production

    • Check material compatibility with plant equipment and process conditions

    • Optimize the process parameters for efficiency and quality

    • Conduct cost analysis to det

  • Answered by AI
  • Q9. How to calculate distillation rate?
  • Ans. 

    Distillation rate can be calculated by dividing the amount of distillate collected by the time taken to collect it.

    • Calculate the amount of distillate collected in a given time period.

    • Divide the amount of distillate by the time taken to collect it to get the distillation rate.

    • Express the distillation rate in units such as liters per hour or gallons per minute.

  • Answered by AI

Interview Questionnaire 

2 Questions

  • Q1. How u trouble shoot on line ups when it break down..?
  • Q2. Pass..

I applied via Approached by Company and was interviewed before Jun 2021. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - One-on-one 

(1 Question)

  • Q1. Basic about job experience

Interview Preparation Tips

Interview preparation tips for other job seekers - Well company hired directly so there is no intermediate recruitment agency. Candidates call directly from HR team and schedule the same as per candidate convenient time and date. Groom in formals required with polished shoes. HR will take first basic round and will shifted to concern division head for further discussion.

I applied via Referral and was interviewed in Mar 2020. There was 1 interview round.

Interview Questionnaire 

1 Question

  • Q1. Your views on data integrity
  • Ans. 

    Data integrity is crucial for accurate decision-making and maintaining trust in the organization.

    • Data integrity ensures that data is accurate, complete, and consistent.

    • It is important to have proper data management policies and procedures in place.

    • Regular data audits and checks should be conducted to ensure data integrity.

    • Examples of data integrity violations include data entry errors, system glitches, and unauthorized...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Just stay calm and answer whatever comes your way.

Skills evaluated in this interview

I appeared for an interview in Jun 2017.

Interview Questionnaire 

1 Question

  • Q1. Power distribution devices Ac & DC difference , transformer , machines

Interview Preparation Tips

Round: Technical Interview
Experience: Replied the answer to above asked questions

Skills: Patience, Patience, Punctuality

I appeared for an interview before Jul 2016.

Interview Questionnaire 

2 Questions

  • Q1. Related to experience
  • Q2. System based test

Interview Preparation Tips

Round: Test
Experience: Multiple choice questions related to your experience
Tips: Link will send to personal mail
Duration: 30 minutes
Total Questions: 30

Round: Technical Interview
Experience: By department HOD

Round: Behavioural Interview
Experience: Psychometric test

I applied via Company Website and was interviewed in Nov 2019. There were 3 interview rounds.

Interview Questionnaire 

9 Questions

  • Q1. What was your job role in my previous company?
  • Ans. 

    I was a Senior Sales Associate responsible for managing a team of sales representatives and achieving sales targets.

    • Managed a team of sales representatives

    • Set and achieved sales targets

    • Provided training and guidance to new team members

    • Analyzed sales data and implemented strategies to improve performance

  • Answered by AI
  • Q2. How do you find the reagent addition rate for exothermic reaction?
  • Ans. 

    The reagent addition rate for exothermic reaction can be found by monitoring the temperature and adjusting the rate accordingly.

    • Start with a small addition rate and gradually increase it while monitoring the temperature.

    • Use a thermometer or temperature sensor to measure the temperature.

    • Adjust the rate based on the temperature changes to maintain a steady reaction rate.

    • Consider the reaction kinetics and the heat transfe...

  • Answered by AI
  • Q3. How does a PID temperature indicator controlled works and explains how ramping function works?
  • Ans. 

    A PID temperature indicator controls temperature by adjusting heating/cooling based on feedback from sensors.

    • PID stands for Proportional-Integral-Derivative, which are the three control modes used to adjust temperature.

    • The indicator receives input from temperature sensors and compares it to the desired temperature setpoint.

    • Based on the difference between the two, the PID controller adjusts the heating/cooling output to...

  • Answered by AI
  • Q4. Have you ever designed a utility distibution systems for a given block,of you have then explain the concept behind it?
  • Q5. What is MTSR,DSC,TSC and their diffences and when they are used?
  • Ans. 

    MTSR, DSC, and TSC are metrics used in call centers to measure performance and efficiency.

    • MTSR stands for Mean Time to Service Request and measures the average time it takes for a customer's service request to be resolved.

    • DSC stands for Delayed Service Calls and measures the number of service calls that were not resolved within a certain timeframe.

    • TSC stands for Total Service Calls and measures the total number of serv...

  • Answered by AI
  • Q6. XRD of crystalline material vs amorphous material differnces and explain?
  • Ans. 

    XRD is a technique used to determine the crystal structure of a material. Crystalline and amorphous materials show different patterns.

    • XRD stands for X-ray diffraction

    • Crystalline materials have a regular, repeating pattern of atoms while amorphous materials lack this pattern

    • XRD patterns of crystalline materials show sharp peaks while amorphous materials show broad peaks

    • XRD can be used to identify unknown crystalline mat...

  • Answered by AI
  • Q7. What is the degree of freedom of water at triple point?
  • Ans. 

    The degree of freedom of water at triple point is 0.

    • Triple point is the temperature and pressure at which solid, liquid, and gas phases of a substance coexist in thermodynamic equilibrium.

    • At triple point, the degree of freedom of a substance is zero because all three phases coexist in equilibrium.

    • Water has a triple point at 273.16 K (0.01 °C) and a pressure of 611.73 Pa.

    • At triple point, water can exist as ice, liquid w

  • Answered by AI
  • Q8. What is risk?
  • Ans. 

    Risk is the possibility of loss or harm occurring due to uncertain events or circumstances.

    • Risk involves uncertainty and the potential for negative consequences.

    • It can be managed through risk assessment, mitigation, and transfer.

    • Examples of risks include financial risks, health risks, and environmental risks.

    • Risk can also present opportunities for growth and innovation.

  • Answered by AI
  • Q9. How would you calculate the power required for a pump?
  • Ans. 

    The power required for a pump can be calculated using the formula: Power = (Flow rate x Head) / Efficiency

    • Calculate the flow rate of the pump

    • Determine the head or pressure required

    • Consider the efficiency of the pump

    • Use the formula: Power = (Flow rate x Head) / Efficiency

    • Example: If the flow rate is 1000 liters per minute, the head is 50 meters, and the efficiency is 80%, the power required would be (1000 x 50) / 0.8 =

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Be honest in your answers...if you know just tell yes else fankly admit it i dont know.
One should be very clear in what they are saying.

Skills evaluated in this interview

I applied via Approached by Company and was interviewed before Nov 2021. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Properly align and format text in your resume. A recruiter will have to spend more time reading poorly aligned text, leading to high chances of rejection.
View all tips
Round 2 - Technical 

(2 Questions)

  • Q1. Basics of Electrical, Standards related to earthing, Protection of Transformer,
  • Q2. Statutory Requirements, Maintenance of DG sets, Power billing and bidding

Interview Preparation Tips

Interview preparation tips for other job seekers - Good place to work and to great opportunity to learn and implement new things

Ipca Laboratories Interview FAQs

How many rounds are there in Ipca Laboratories Process Engineer interview?
Ipca Laboratories interview process usually has 3 rounds. The most common rounds in the Ipca Laboratories interview process are Technical and Resume Shortlist.
How to prepare for Ipca Laboratories Process Engineer interview?
Go through your CV in detail and study all the technologies mentioned in your CV. Prepare at least two technologies or languages in depth if you are appearing for a technical interview at Ipca Laboratories. The most common topics and skills that interviewers at Ipca Laboratories expect are Process Engineering, Technology Transfer, Technical Services, Chemical Engineering and Process Development.
What are the top questions asked in Ipca Laboratories Process Engineer interview?

Some of the top questions asked at the Ipca Laboratories Process Engineer interview -

  1. On the basis of written activity in...read more
  2. Basic chemical engineer...read more

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Ipca Laboratories Process Engineer Interview Process

based on 1 interview

Interview experience

4
  
Good
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Ipca Laboratories Process Engineer Reviews and Ratings

based on 5 reviews

1.8/5

Rating in categories

1.7

Skill development

2.1

Work-life balance

1.6

Salary

4.9

Job security

1.7

Company culture

1.7

Promotions

1.3

Work satisfaction

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