Ion Exchange India Design Manager Interview Questions and Answers for Freshers

Q1. Maintenance phylosophy
Ans. Depends on equipment running hour, criticality, availability and standby.
Answered Anonymously
Add your answer

Q1. Majorly asked about valve knowledge
Add your answer
Q2. Interviewer himself was knowledgable
Add your answer

Q1. What is pressure vessel
Ans. 
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
• Pressure vessels are used in various industries such as oil and gas, chemical, pharmaceutical, and food processing.

• They are designed to withstand high pressures and are typically cylindrical or spherical in shape.

• Examples include boilers, storage tanks, and compressed air tanks.
Answered by AI
Add your answer
Q2. How to design shell
Ans. 
Designing a shell involves considering factors like material, shape, size, and functionality.
• Consider the material of the shell - metal, plastic, or composite

• Determine the shape of the shell based on the intended use - cylindrical, spherical, conical, etc.

• Decide on the size of the shell to accommodate the contents it will hold

• Design the shell with the necessary functionality in mind - openings, closures, ventilation, e
Answered by AI
Add your answer

Q1. Which are the equipment used in steam turbine? And their principal and working and troubleshooting?
Ans. 
Equipment used in steam turbine include turbine blades, nozzles, casing, rotor, bearings, and governor.
• Turbine blades: convert steam energy into mechanical energy

• Nozzles: control the flow of steam into the turbine

• Casing: contains and directs the steam flow through the turbine

• Rotor: connected to the turbine blades and rotates to generate power

• Bearings: support the rotor and reduce friction

• Governor: regulates the speed o
Answered by AI
Add your answer
Q2. Tell us about the Woodward 505 ?
Ans. 
Woodward 505 is a versatile control system used in industrial applications.
• The Woodward 505 is a widely used control system in industries such as power generation, oil and gas, and marine.

• It offers advanced features like PID control, sequencing, and communication capabilities.

• The Woodward 505 is known for its reliability and robustness in harsh operating environments.

• It can be easily integrated with various types of se
Answered by AI
Add your answer
Q3. Explain the structure of the Honeywell DCS ?
Ans. 
The Honeywell DCS (Distributed Control System) is a modular system consisting of controllers, I/O modules, and operator stations.
• Consists of controllers, I/O modules, and operator stations

• Uses a network to communicate between components

• Allows for centralized control and monitoring of processes

• Supports various communication protocols such as Modbus, OPC, etc.

• Example: Honeywell Experion PKS
Answered by AI
Add your answer
Q4. What is PID and How does it work ?
Ans. 
PID stands for Proportional-Integral-Derivative, a control loop feedback mechanism used in engineering.
• PID is a control algorithm that calculates an error value as the difference between a desired setpoint and a measured process variable.

• Proportional (P) control responds to the current error value.

• Integral (I) control accumulates past errors to correct the present error.

• Derivative (D) control predicts future errors bas...read more
Answered by AI
Add your answer
Q5. How to assign new chennal in Honeywell DCS ?
Ans. 
To assign a new channel in Honeywell DCS, you need to access the configuration software and follow the steps to add the channel.
• Access the Honeywell DCS configuration software

• Navigate to the channel configuration section

• Add a new channel by specifying the channel number, type, and other relevant parameters

• Save the changes and verify the new channel is successfully assigned
Answered by AI
Add your answer
Q6. Tell the interlock and permissive of boiler and turbine?
Ans. 
Interlocks and permissives are safety mechanisms in place to prevent unsafe operation of boiler and turbine systems.
• Interlocks prevent certain actions from taking place unless specific conditions are met

• Permissives allow certain actions to take place only if specific conditions are met

• Example of interlock: Boiler feed pump interlock prevents the boiler from starting unless the feed pump is running

• Example of permissive:...read more
Answered by AI
Add your answer

Basic aptitude from rs agrawal book is sufficient

Q1. There were basic questions from SOM and mechanics
Add your answer