Gabriel India Team Leader Tooling Interview Questions and Answers

Q1. Which material use in die case
Ans. 
Tool & DIE makers typically use materials like steel, aluminum, and carbide in die casting.
• Steel is commonly used for its durability and heat resistance.

• Aluminum is often used for its lightweight properties.

• Carbide is used for its hardness and wear resistance.

• Other materials like copper, brass, and titanium may also be used depending on the specific requirements of the die casting process.
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Q1. How ti grind drills
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To grind drills, use a bench grinder with a fine grit wheel, ensure the drill is securely held in a vise, and maintain a consistent angle and pressure while grinding.
• Use a bench grinder with a fine grit wheel for precision grinding

• Securely hold the drill in a vise to prevent movement during grinding

• Maintain a consistent angle (typically 118 degrees for general purpose drills) and pressure while grinding

• Check the drill ...read more
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Q1. Which speed use in lathe at carbide work
Ans. 
Carbide work on a lathe typically requires higher speeds for optimal performance.
• Carbide work on a lathe usually requires speeds between 800-2000 RPM

• Higher speeds are needed to prevent chipping or premature wear of the carbide tooling

• Consult the manufacturer's recommendations for the specific carbide tool being used
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Q1. Expectations salary
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BE mechanical engineering

Q1. New development
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Q2. Casting Ms Tool
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Q3. Tata and Maruti
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Q1. What is the working profile and JD
Ans. 
Tool Room Engineers are responsible for designing, manufacturing, and maintaining tools used in production processes.
• Designing and developing tools and equipment for manufacturing processes

• Maintaining and repairing tools to ensure they are in proper working condition

• Collaborating with production teams to understand tooling needs and requirements

• Troubleshooting tooling issues and implementing solutions

• Ensuring complianc
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Q2. Why are you change in the company
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Q1. Why do you choose tool room??
Ans. 
I choose tool room because I enjoy working with precision tools and machinery, solving technical problems, and contributing to the manufacturing process.
• I have a passion for working with precision tools and machinery

• I enjoy solving technical problems and challenges

• I like contributing to the manufacturing process by creating and maintaining tools and molds

• I find satisfaction in seeing the end result of my work in the pr
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Q1. Tool assembly break down tool correction online tool correction stamping tool working
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Q1. Can you read and understand the mechanical drawing?
Ans. 
Yes, I can read and understand mechanical drawings.
• I have experience in interpreting technical drawings and schematics.

• I am familiar with standard symbols and conventions used in mechanical drawings.

• I can identify different views and dimensions on a drawing.

• I have worked with CAD software to create and modify mechanical drawings.

• I am able to communicate effectively with designers and other engineers to clarify any ques
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Q2. Can you manage our organisation's tool room dpt. with needful menpower
Ans. 
Yes, I have experience managing tool rooms and can ensure adequate manpower for efficient operations.
• I have managed tool rooms in my previous roles and have experience in ensuring smooth operations.

• I can assess the workload and determine the required manpower for the tool room department.

• I can also train and develop the existing team to improve their skills and productivity.

• Regular performance evaluations and feedback ...read more
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Q3. Why are you leaving your previous organisation?
Ans. 
Looking for better growth opportunities and challenges.
• Limited scope for growth in current organisation

• Seeking new challenges and learning opportunities

• Desire to work in a more dynamic and innovative environment
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Q4. What you will do for our organisation, if joined?
Ans. 
I will utilize my skills and experience to ensure efficient and effective tool room operations.
• I will analyze current tool room processes and identify areas for improvement

• I will implement new tools and technologies to increase productivity and reduce costs

• I will train and mentor tool room staff to ensure they have the necessary skills to perform their jobs effectively

• I will maintain a safe and organized tool room envi...read more
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Q1. How do come wrinkles problem
Ans. 
Wrinkles occur due to excessive stress on the material during the forming process.
• Wrinkles are caused by compressive stresses in the material.

• They occur when the material is stretched or bent too much in a localized area.

• Factors that contribute to wrinkles include material thickness, bend radius, and lubrication.

• Wrinkles can be prevented by adjusting the forming process parameters or using a different material.

• Examples...read more
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Q2. How do controll the pressure of press shop
Ans. 
The pressure of press shop can be controlled by adjusting the hydraulic pressure and regulating the speed of the press.
• Adjust hydraulic pressure to control the pressure of the press shop

• Regulate the speed of the press to control the pressure

• Ensure proper maintenance of the press machine to avoid pressure fluctuations

• Use pressure sensors to monitor and control the pressure

• Train the operators to handle the press machine ...read more
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Q3. How do welding & matching
Ans. 
Welding is the process of joining two metal pieces together by heating them to a melting point and fusing them. Matching involves ensuring the dimensions and specifications of the welded pieces are accurate.
• Welding involves using heat to melt and fuse two metal pieces together

• Matching involves ensuring the dimensions and specifications of the welded pieces are accurate

• Welding and matching are important skills for a too...read more
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Q4. How do come crack problem
Ans. 
Crack problems in tool and die making can occur due to various reasons.
• Cracks can occur due to improper heat treatment of the material.

• Excessive stress on the tool can also lead to cracks.

• Improper design or manufacturing process can also be a cause.

• Cracks can also occur due to wear and tear over time.

• Regular maintenance and inspection can help prevent crack problems.
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Q5. How do come dent mark problem
Ans. 
Dent mark problems occur due to various reasons such as improper handling, tool wear, and material defects.
• Improper handling of the tool or material can cause dent marks.

• Tool wear can also lead to dent marks on the material.

• Material defects such as impurities or inconsistencies can result in dent marks.

• Dent marks can also occur due to incorrect tool selection or setup.

• Proper maintenance and inspection of tools can help
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