Electrosteel Casting Shift Incharge Interview Questions and Answers

Q1. Do you like to work with Star Cement Company?
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Q2. What work do you get done in shift
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Q3. What is the safety in your company?
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Q1. Pcc and mcc details
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Q2. Process of cement production
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Cement production involves a series of steps including crushing, grinding, heating, and mixing raw materials to form clinker.
• Crushing: Raw materials like limestone, clay, and iron ore are crushed into small pieces.

• Grinding: The crushed materials are then ground into a fine powder.

• Heating: The powdered materials are heated in a kiln to a very high temperature.

• Mixing: The heated materials are mixed with gypsum to form ce...read more
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Q1. What your field and how many years experience in other production?
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Q2. What is your expectation?
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Q3. Do you want to join here?
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Q4. Why are you want to join with us?
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Q5. When are you join here?
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Q1. 1. Why vaccum is necessary 2.Boiler heating surface are? 3.Use of 3 element feed control station
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Answering questions related to vacuum, boiler heating surface, and 3 element feed control station.
• Vacuum is necessary to remove air and other gases from a system to create a low-pressure environment.

• Boiler heating surfaces are the areas of the boiler where heat is transferred from the combustion gases to the water or steam.

• 3 element feed control station is used to maintain the water level, steam flow, and feed water fl...read more
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Q2. What is T11 material
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T11 is a type of steel material commonly used in the manufacturing of pipes and tubes.
• T11 material is a low alloy steel with a composition of 1.25% chromium and 0.5% molybdenum.

• It is commonly used in the construction of boilers, heat exchangers, and piping systems.

• T11 material has good strength and corrosion resistance properties.

• It is also known as ASTM A213 Grade T11 or ASME SA213 Grade T11.

• T11 material is often used...read more
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Q1. Do you like to work with Star Cement Company?
Add your answer
Q2. What work do you get done in shift
Add your answer
Q3. What is the safety in your company?
Add your answer

Q1. What is cement and how it prepared
Ans. 
Cement is a binding material used in construction to hold together bricks, stones, etc. It is prepared by mixing limestone, clay, and other materials.
• Cement is made by heating a mixture of limestone and clay in a kiln at high temperatures

• The resulting product, called clinker, is then ground into a fine powder and mixed with gypsum to create cement

• Water is added to the cement to form a paste, which hardens over time to ...read more
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Q2. Types of cement
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Types of cement include Portland cement, white cement, rapid hardening cement, and low heat cement.
• Portland cement is the most common type used in construction.

• White cement is used for architectural purposes and to create colored concrete.

• Rapid hardening cement sets quickly and is used in projects with tight deadlines.

• Low heat cement generates less heat during hydration and is used in large concrete structures.
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Q3. Cement temperature?
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Cement temperature is an important factor in the production process, affecting setting time and strength of the final product.
• Cement temperature should be monitored closely during production to ensure optimal conditions.

• Higher temperatures can accelerate the setting time of cement, while lower temperatures can slow it down.

• The ideal temperature range for cement production is typically between 90-120 degrees Celsius.

• Tem...read more
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Q4. Material handling procedure
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Material handling procedure involves the safe and efficient movement of materials within a facility.
• Establish clear guidelines for handling different types of materials

• Train employees on proper lifting techniques and equipment usage

• Implement safety measures such as wearing protective gear and using designated pathways

• Regularly inspect equipment and storage areas for potential hazards

• Utilize technology like conveyor bel
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Q5. Storage of material
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Proper storage of materials is crucial for maintaining quality and safety standards in engineering operations.
• Materials should be stored in designated areas to prevent mix-ups and ensure easy access.

• Storage areas should be organized and labeled clearly for quick identification.

• Certain materials may require specific storage conditions such as temperature control or protection from moisture.

• Regular inventory checks shoul...read more
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Q6. Safe unloading tips
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Safe unloading tips are crucial for preventing accidents and injuries.
• Always wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and steel-toed boots.

• Inspect the unloading area for any hazards such as uneven ground, overhead obstacles, or slippery surfaces.

• Use proper lifting techniques to avoid strain or injury - bend at the knees, keep your back straight, and lift with your legs.

• Secure...read more
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Q1. Emergency handling in power plant
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Emergency handling in power plant involves quick response, proper training, and adherence to safety protocols.
• Quickly assess the situation and identify the type of emergency (fire, equipment failure, etc.)

• Activate emergency shutdown procedures to prevent further damage

• Notify appropriate personnel and emergency services

• Evacuate personnel to safe locations and ensure their safety

• Follow established safety protocols and pr...read more
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