JSW Bhushan Power & Steel Manager Mechanical Interview Questions, Process, and Tips

Accutval PM is a preventive maintenance program for mechanical equipment.

• Accutval PM is a comprehensive maintenance program that includes regular inspections, cleaning, lubrication, and replacement of worn parts.

• It is designed to prevent equipment breakdowns and extend the lifespan of mechanical equipment.

• Accutval PM can be customized to meet the specific needs of different types of equipment and industries.

• Examples of...read more

Breakdowns are handled by identifying the root cause, prioritizing repairs, and implementing preventive measures.

• Conduct a thorough investigation to determine the cause of the breakdown

• Prioritize repairs based on the impact on production and safety

• Implement preventive measures to avoid future breakdowns

• Maintain a record of breakdowns and repairs for analysis and improvement

• Train and educate staff on proper maintenance

Time based maintenance is a maintenance strategy based on a predetermined schedule.

• It involves performing maintenance tasks at set intervals, regardless of the equipment's condition.

• It is often used for equipment that is not critical to operations.

• Examples include changing air filters every three months or replacing belts every six months.

• It can be less effective than condition-based maintenance, which takes into accou...read more

Predictive maintenance is a technique that uses data analysis to predict when equipment maintenance is needed.

• It involves monitoring equipment performance and collecting data

• Data is analyzed to identify patterns and predict when maintenance is needed

• This helps to prevent equipment failure and reduce downtime

• Examples include using sensors to monitor machine vibrations or oil analysis to detect wear in engines

Autonomous maintenance is a maintenance approach where operators take responsibility for routine maintenance tasks.

• Operators are trained to perform routine maintenance tasks

• Operators conduct inspections and minor repairs

• Autonomous maintenance reduces downtime and improves equipment reliability

• Operators become more familiar with equipment and can identify potential issues

• Autonomous maintenance is a key component of Tota

Controlling inventory of spare parts involves monitoring stock levels, forecasting demand, and optimizing procurement processes.

• Regularly monitor stock levels to ensure adequate inventory

• Forecast demand based on historical data and upcoming projects

• Optimize procurement processes to minimize lead times and costs

• Implement a system for tracking inventory and ordering parts

• Establish relationships with reliable suppliers

• Con...read more

Total productive maintenance is a maintenance strategy that aims to maximize equipment effectiveness and minimize downtime.

• TPM involves regular maintenance and inspection of equipment to prevent breakdowns

• It emphasizes employee involvement and training to improve equipment performance

• TPM also includes continuous improvement efforts to optimize equipment and processes

• Examples of TPM techniques include autonomous mainten...read more

The equipment is in good health with regular maintenance and inspections.

• Regular maintenance and inspections are conducted to ensure optimal performance.

• Any issues or malfunctions are promptly addressed and repaired.

• The equipment is regularly cleaned and lubricated to prevent wear and tear.

• Performance data is regularly monitored and analyzed to identify any potential issues.

• Spare parts and backup equipment are availabl

We maintain equipment history records through a computerized maintenance management system (CMMS).

• We use a CMMS to track maintenance activities, repairs, and replacements.

• Each equipment has a unique identification number and maintenance log.

• We record the date, time, and details of each maintenance activity.

• We also keep track of the cost of maintenance and replacement parts.

• The CMMS generates reports on equipment perfor...read more