Ashok Leyland Supplier Quality Engineer Interview Questions and Answers

Q1. What are the PPAP documents ?
Ans. 
PPAP documents are a set of documents used in the automotive industry to ensure suppliers meet quality standards.
• PPAP documents include items such as design records, engineering change documents, process flow diagrams, control plans, measurement system analysis, and more.

• They are used to demonstrate that the supplier has understood the customer's requirements and has processes in place to consistently meet those requir...read more
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Q2. What level you know PPAP?
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PPAP stands for Production Part Approval Process and is a standardized process in the automotive industry to ensure suppliers meet quality requirements.
• PPAP is a standardized process in the automotive industry to ensure suppliers meet quality requirements

• It involves submitting documentation such as design records, process flow diagrams, and control plans

• PPAP typically consists of 18 elements including dimensional resul...read more
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Tell me what is your strength about quality assurance?

Q1. Problem solving procedure for process.
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The problem-solving procedure for a process involves identifying the issue, analyzing the root cause, developing solutions, implementing the best solution, and monitoring the results.
• Identify the problem or issue in the process

• Analyze the root cause of the problem

• Develop potential solutions to address the root cause

• Implement the best solution

• Monitor and evaluate the results to ensure effectiveness
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Q1. Designed to evaluate a candidate understanding experience and ability to apply technical knowledge to real world
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Q2. Explain your problem solving process and clarification that you do know how to use each method to find a solution
Ans. 
My problem solving process involves identifying the issue, analyzing potential solutions, implementing a plan, and evaluating the results.
• Identify the problem by gathering information and defining the root cause

• Analyze potential solutions by brainstorming, researching, and evaluating each option

• Implement a plan by selecting the best solution and creating a detailed action plan

• Evaluate the results by monitoring the outc...read more
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Q1. Different between runout and concentricity
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Q2. How to check powder coating without thickness meter
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Q3. How to check roughness without roughness tester m/c
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Q4. UTM test of weld parts without UTM m/c
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Q5. What is the dial gauge pressure unit
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Q1. Measuring of gear instuments
Ans. 
Measuring gear instruments involves using precision tools to ensure accurate dimensions and performance.
• Use micrometers and calipers to measure gear dimensions

• Check gear tooth profiles with gear measurement machines

• Verify gear hardness with hardness testers

• Inspect gear surface finish with profilometers
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Q2. What is A.P.G. used
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A.P.G. is used in Quality Engineering to measure the accuracy and precision of a measurement system.
• A.P.G. stands for Average and Range Method.

• It is used to evaluate the variation in measurements taken by a measurement system.

• The Average is the central tendency of the measurements, while the Range is the spread of the measurements.

• A.P.G. helps in determining if a measurement system is capable of producing accurate and ...read more
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Q3. What is Yoke Poke
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Yoke Poke is a term used in quality engineering to describe a method of testing the strength and durability of a product.
• Yoke Poke involves applying pressure or force to a product to see if it can withstand the intended use without breaking or failing.

• It is commonly used in industries such as automotive, aerospace, and manufacturing to ensure product reliability.

• For example, in automotive testing, a yoke poke test may ...read more
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Q4. Kaizen is most important in plant
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Q5. Safety is 1st and quality is must
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Q1. Why was production issue the material holes ?
Ans. 
Production issue of material holes could be due to manufacturing defects, improper handling, or design flaws.
• Possible manufacturing defects in the material causing holes

• Improper handling during production leading to holes in the material

• Design flaws in the production process resulting in material holes
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Q2. How do the issues sloved the material
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Issues with materials are solved by identifying root causes, implementing corrective actions, and conducting thorough testing.
• Identify the root cause of the issue with the material

• Implement corrective actions to address the root cause

• Conduct thorough testing to ensure the issue is resolved

• Document the process and lessons learned for future reference
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Python is my passion

Q1. Least count veriner
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Q2. Creep and allowance
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Q1. About your education & work profile in last organization.
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Q2. About your job & work culture in last organization.
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